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Step Five: Remote Socket
Installation (optional for 1.5ci)
TO PREVENT SERIOUS INJURY OR DEATH FROM
EXPLOSION:
•
Do not drill into gas tank.
•
Verify the area is clear behind the mounting
location before drilling.
10-24 hex nut &
lockwasher
Keyway must
point down
10-24 hex nut &
hex head capscrew
Figure 9. Remote socket installation.
• After determining the mounting location for the
remote socket, drill three holes and install. (see
figure 9)
• Once the remote socket is mounted, route the
two bullet terminal wires back to where the
contactor will be mounted. Splice the end of the
red 20ga wire to a key controlled electrical wire
of the ATV (use the provided wire splice). Using
a test light, locate a suitable wire from the ATV
key switch. The wire should only have power
Figure 10: Use a test light to
when the key is in the "ON" position.
locate a suitable wire.
NOTE: If installing both switches, both 20 gage
red wires MUST be spliced to a key controlled
wire of the ATV as described above.
WARNING!
1/4in. (6.4 mm) diameter, 2 places
7/8in. (44.5mm)
7/8in. (22.2mm) diameter
1-3/4in. (44.5mm)
Not to scale. Do not use as a template!
WARN 1.5ci Winch Installation and Specification Guide |
Yellow
Blue
| Warn Industries, Inc.
6
7
Black
Red
Green
Blue
Black
Figure 11. Wiring Installation diagram
Step Six: Wiring Installation
CAUTION!
• Route the wires from the winch along the frame
toward the steering column of the vehicle. The
contactor must be installed in the cleanest and
dry place on ATV. The contactor will also need to
be located so the handlebar switch wires can
reach the contactor.
• Secure the contactor with a 1/4" bolt and zip tie or
two zip ties. The contactor must be secured on
both sides.
• If installing both the handle bar switch and the
remote socket, first, attach the terminals on the
green and black remote socket wires into the
contactor (green to green, black to black). Next,
attach the terminals on the handle bar switch
wires into the "Y" connectors on the remote socket
wire harness after removing the dust caps.
Red
(Remote optional
for 1.5ci)
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