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• If only installing the handlebar switch, attach the
terminals on the green and black handle bar
switch wires directly to the terminals of the
contactor.
• When possible, route the winch kit power (red)
and ground (black) wires along the ATV's
existing wire routing path in the under seat and
battery location areas. Ensure the wiring is not
pinched when the seat is reinstalled.
• Assure that cables do not cross sharp edges,
moving parts, or contact items that may become
hot.
• Secure loose wiring with zip ties or electrical
tape prior to final ATV reassembly.
Step Seven: System Check
Before using the winch, verify the following:
• Wiring to all components is correct. All loose
wires are tie wrapped tight.
• There are no exposed wiring or terminals. Cover
OUT
IN
any existing terminal exposures with terminal
boots, heat shrink tubing or electricians tape.
• Turn ATV key switch to ON position. Check winch
for proper operation. The wire rope should spool
in and out in the direction indicated on the
switch.
KNOW YOUR WINCH:
•
Take time to fully understand your winch and
the winching operation by reviewing the Basic
Guide to Winching Techniques included with
your winch.
Service
Should you encounter a problem during
installation or operation of your winch, please
follow these steps toward resolving the problem:
1. Refer to your operator's guide and installation
instructions. It has illustrations and detailed
information on the installation and safe and
proper operation of your winch. it also includes
a replacement parts list and assembly
diagrams. If you are unable to resolve the
problem, then go to step 2.
2. Contact your dealer where you purchased your
winch. If, after discussing the problem with their
parts and service staff, you are still unable to
resolve the problem then go to step 3.
CAUTION!
WARN 1.5ci Winch Installation and Specification Guide |
8
| Warn Industries, Inc.
9
3. Call an Authorized WARN Service center from
the list provided on the back of the warranty
sheet included with the product. When calling,
please have the following information available:
winch model number and purchase date,
make, model and year of ATV.
4. If you are unable to resolve the problem to your
satisfaction, please call Warn Industries
Customer Service at: 1-800-543-9276. When
calling, please have the following information
available: winch model number and purchase
date, make, model and year of ATV. You may
also contact Warn Industries by visiting our
website: www.warn.com.
Warranty
Please refer to the warranty sheet enclosed with
your winch for details.
Replacement Part Numbers
Ordering information: Parts may be obtained
through your local dealer or distributor.
Part Number
Description
PN 69336
Wire Rope assembly, 5/32" x 50'
PN 69344
Motor Winch, 1.5ci, grey
PN 69281
Contactor, 1.5ci
PN 64849
Remote control, 10 ft.
PN 62258
Remote control socket
PN 28929
Roller fairlead kit
PN 28930
Hawse fairlead kit
PN 39557
Hook, 5/16 Clevis slip with strap
PN 38293
Strap, hook
PN 69206
Switch Kit, Mini, 19" SP
The above list represents the most commonly
requested replacement parts. A full listing of
replacement and service parts are available.
Check with your WARN authorized dealer or on the
web: www.warn.com
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