19. Replace the oil in the fork by pouring the required amounts through the top of the upper tubes.
Judy C (63 and 80mm): standard volume is 115cc's (3.9 ounces) per leg of RockShox Extra Light oil.
Judy XC (63 and 80mm) and Judy 100: standard volume is 110cc's (3.7ounces) per leg of
Extra Light oil.
Judy XLC's (80 and 100): standard volume is 130cc's (4.4 ounces) per leg of Extra Light oil.
I
:
D
MPORTANT
O NOT EXCEED THESE VOLUMES
PERFORMANCE AND TOO MUCH OIL WILL RESULT IN LESS TRAVEL AND A HARSH BOTTOM OUT
20. Refit fork boot into Resi-wiper seal groove using a small blade screwdriver. Engage boot with Resi-
wiper seal groove at the rear and rotate boot around the upper tube to fully engage its lower edge
behind the brace. Compressing the boot and twisting as well as applying a small amount of oil on the
mating surfaces helps.
21. Install assembly in upper tubes, starting greased top cap threads by hand.
22. Torque top caps to 30 to 40 in-lb (2.3-3.4 Nm). This should be between 30 and 60 degrees of clockwise
wrench movement after cap is flush with upper tube.
The following section contains detailed service procedures for all individual components of the Judy fork.
The spring system in Judy forks provide cutting edge performance with the lively action of a coil spring. However,
over time the springs can wear out, compromising performance. This is evident in compression set, when the coil
springs are shorter in a resting state than they were when new. Use the table listed below as a guide to know when
to replace the springs. Follow the directions found in Maintenance procedures, "After Every Year or One Hundred
Hours of Riding," page12, for removal and installation.
Travel
Optimum Coil Replace Coil
63/80mm 165mm
100mm
230mm
The suspension travel on Judy forks can be changed by installing the matching spring and damper kit (for
spring selection, see basic spring selection, page 10). First, remove one-piece lower tube assembly by following
steps one through 12 described in, "After Every Year or One Hundred Hours of Riding", page 12.
T
HEN FOLLOW THESE INSTRUCTIONS TO CHANGE TRAVEL
1. Install new damper kit into upper tubes. Make sure all parts are cleaned and installed in the proper
order (see page 13, Fig.9 and 10).
2. Follow steps 13 through 22 from "After Every Month or Twenty-Five Hours of Riding," page 13, to
complete the assembly.
I
: T
100
MPORTANT
HE
MM LONG TRAVEL KIT FOR
P
14
AGE
.
T
OO LITTLE OIL WILL RESULT IN POOR DAMPING
Service
S
R
PRING
EPLACEMENT
S
S
S
PRING
YSTEM
Optimum Top-out Spring
156mm
25mm
220mm
25mm
C
HANGING TRAVEL
:
J
XLC
UDY
PECIFICATION
IS ONLY APPROVED FOR INSTALLATION ON
PN 950-001770-01, R
.
Replace Top-out Spring
22mm
22mm
J
XLC
UDY
EV
B