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Low Voltage Motors for Hazardous Areas

Installation, operation, maintenance and safety manual
Table of Contents
Low Voltage Motors for Hazardous Areas ...........................................................................3
1. Introduction ......................................................................................................................5
1.1
Declaration of Conformity ..........................................................................................5
1.2
Validity .......................................................................................................................5
1.3
Conformity ..................................................................................................................5
1.4
Preliminary Checks ....................................................................................................6
2. Handling .............................................................................................................................6
2.1
Reception check ........................................................................................................6
2.2
Transportation and storage .......................................................................................6
2.3
Lifting .........................................................................................................................6
2.4
Motor weight ..............................................................................................................7
3. Installation and commissioning ......................................................................................7
3.1
General ......................................................................................................................7
3.2
Insulation resistance check ........................................................................................8
3.3
Foundation .................................................................................................................8
3.4
Balancing and fi tting coupling halves and pulleys ......................................................8
3.5
Mounting and alignment of the motor ........................................................................8
3.6
Slide rails and belt drives ...........................................................................................8
3.7
Motors with drain plugs for condensation ..................................................................9
3.8
Cabling and electrical connections ............................................................................9
3.8.1
Flameproof motors .........................................................................................9
3.8.2
Dust Ignition Proof motors DIP, Ex tD .........................................................10
3.8.3
Connections for different starting methods ..................................................10
3.8.4
Connections of auxiliaries ............................................................................10
3.9
Terminals and direction of rotation ...........................................................................10
3.10 Protection against overload and stalling ..................................................................10
4. Operation .........................................................................................................................11
4.1
Use ...........................................................................................................................11
4.2
Cooling .....................................................................................................................11
4.3
Safety considerations ...............................................................................................11
5. Hazardous area motors in variable speed operation ..................................................12
5.1
Introduction ..............................................................................................................12
5.2
Main requirements according to EN and IEC standards ..........................................12
5.3
Winding insulation ....................................................................................................12
5.3.1
Phase to phase voltages .............................................................................12
5.3.2
Phase to ground voltages ............................................................................12
5.3.3
5.3.4
5.4
Thermal protection of windings ................................................................................13
5.5
Bearing currents .......................................................................................................13
5.5.1
5.5.2
5.6
Cabling, grounding and EMC ...................................................................................13
5.7
Operating speed ......................................................................................................14
5.8
Dimensioning the motor for variable speed application ...........................................14
5.8.1
General ........................................................................................................14
5.8.2
5.8.3
5.8.4
Short time overloads ....................................................................................14
5.9
Rating plates ............................................................................................................14
5.10 Commissioning the variable speed application ........................................................14
ABB/Low Voltage Motors/ Ex manual 01-2007
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3 - EN

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