ims PRO MIG CARPRO 1 Manual Del Usuario página 20

Translation of the original instructions
CONTROLS AND FEATURES (FIG I & II)
1- Switch On-Off
2- 7 positions power adjustement switch : aloows adjust-
ment of the welding voltage at the generator output. The
adjustment of the output voltage is proportional to the
thickness of the material to weld. (fig 6)
3- welding settings adjustement keyboard (manual or
automatic mode)
4A- European standard torch coupling
5- Spool on gun coupling command
6- Torch support
7- Supply cable (3m MIG CARPRO 1, 6m MIG CARPRO 3).
8- Out earth cable for MIG CARPRO 1, earth cable with a
200A clamp for MIG CARPRO 3.
SEMI-AUTOMATIC WELDING FOR STEEL/STAINLESS STEEL (MAG MODE)(FIG III)
These welding can weld 0.6/0.8 and 1.0 mm steel and stainless steel wires (fig III-A). The device is capable of working
with Ø 0.8 mm steel wire (contact tube Ø 0.8, roller Ø 0.6/0.8 and Ø 0.8/1.0 mm). If you need to use Ø 0.6mm wire,
you will have to change the contact tube, and ensure that the reversible rollers in the wire feeder are posititioned cor-
rectly (so that the writing that states "0.6mm" is visible when in place). For Steel or Stainless Steel, you will need to use
specific gas - Argon + CO2 (Ar + CO2). The proportion of CO2 will vary depending on usage. The gas flow in steel is
between 8 and 12L / min depending on the environment and experience of the welder. For the specific requirements,
seek advice from your gas distributor.
SEMI-AUTOMATIC WELDING FOR ALUMINIUM (FIG III)
These welding can weld 0.8 and 1mm aluminium wires (fig III-B).
To weld aluminium, neutral gas "pure argon" (AR) is required. When choosing gas, ask a gas distributor for advice.
The gas flow in aluminium should be between 15 and 25 L / min depending on the environment and experience of the
welder.
Things to note when welding with Aluminium:
- Pressing rollers: use special motorcycle press rollers for aluminium to avoid deforming the wire cross-section.
- Set the pressure rollers of the wire feeder on the wire at the minimum pressure so as not to pinch the wire
- When welding aluminium use a special aluminium torch with Teflon sheath to reduce friction.It is used to guide the
wire from the rollers. (diagram III-B )
- If using a specific aluminium torch is not an option, replace the metal the liner in the steel torch by a Teflon sheath.
- Wire guide tube in the wire feeder connector : remove the tube before connecting the aluminium torch with Teflon liner.
- DO NOT cut the sheath near the edge of the connector !! This sheath guides the wire from the rollers (fige III-B).
- Contact Tip of the torch : Use the specific Aluminium contact tip corresponding to the diameter of the wire.
SEMI-AUTOMATIC BRAZING WELDING FOR HIGH-TENSILE STRENGTH STEELS
These welding are recommended by car manufacturers to braze-weld high-tensile strength plates with a cuprosilicium
CusI3 wire or cuproaluminium CuAl8 wire (Ø 0.8 mm and Ø 1 mm). The welder must use a neutral gas: pure argon (Ar).
For specific gas requirements, seek advice from your gas distributor. The gas flow required s between 15 and 25 L / min.
GAS CONNECTION (FIG II)
Connect the manometer (flowmeter) to the gas bottle (manometer not supplied with the product).For use with one
or two bottles of gas.
To connect two bottles of gas to three torches, split the pipe into 3 pieces and attach a 3-way "Y" connector. (fig II-C )
To link a single bottle of gas with 3 torches, cut the pipe into 4 pieces and attach two 3-way "Y" connectors.
Connect each bottle to the solenoid valves in the following order:
-MIG CARPRO 1 solenoid valve to the top left (fig II-B:12)
-Spool gun solenoid to the top right (fig II-B:16)
-MIG CARPRO 3 solenoid valve to the bottom (fig II-B:14)
To avoid any gas leaks, always use the collars supplied with the product.
PROCESS OF REELS AND TORCHES ASSEMBLY (FIG IV)
Open the device trapdoor.
- Place the reel on the driving pin (fig IV-2) of the reel support.
- Adjust the reel brake (fig IV-3) to avoid the reel inertia tangling the wire when welding stops. In general, do not tighten
too much!
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MIG CARPRO 1 / 3 / 3 DV
9- Gas bottles support (max 1 bottle 4m³ for MIG CAR-
PRO 1 and max 2 bottles 4m³ for MIG CARPRO 3).
10- Fastening chain for bottles
11- Reel sopport 200/300 mm
12- Solenoid valve torch 1
13- Torch cable support
MIG CARPRO 3 :
4B- Spool gun spark lamp power connection
14- Solenoid valve torch 2
15- Reel support 200 mm
16- Solenoid vavle for spool gun
17- Wheel drive system
EN