Integrity I Fuse 105 Manual Del Usuario página 25

Code / Fusion report
ERROR 38 !
(LOAD_SHC_ERROR)
report sentence: "LoadSE"
ERROR 39.0 !
(CONTROL_VOLTAGE_ERROR)
report sentence: "VCtrEr"
ERROR 39.1 !
(OUT_VOLTAGE_ERROR)
report sentence: "VoutEr"
ERROR 41 !
(GENERAL_ERROR)
report sentence: "GenErr"
ERROR 42 !
(SERVO_ERROR)
report sentence: "SrvErr"
ERROR 43 !
(SYNC_ERROR)
report sentence: "SynkEr"
ERROR 44 !
(HW_SERVO_ERROR_FCTRL)
report sentence: "HFCEr"
ERROR 45 !
(SW_ERROR)
report sentence: "SwErr"
ERROR 50 (USER_STOP_ERROR)
Report name "UsrStp"
ERROR 50 !
(USER_STOP_ERROR)
report sentence: "UsrStp"
ERROR 70 !
(MEMORY_WRITING)
report sentence: "MemErr"
ERROR 80 !
WELD_AUTHORIZATION
17) Information on generators
I Fuse 60 or 105 is equipped with internal circuits capable of accepting a variables input voltage and input frequency. Often
generators provide an electric current with characteristics not related with those of the network. This ECU:
•
allows greater tolerance of voltage and frequency to input current;
•
displays the tension and frequency to input current.
It also has two electronic systems capable of guaranteeing a:
•
start-up of progressive current demand, limiting the overhead of the generator;
•
a progressive decrease of current request to the motor generator during the final phase of fusion. This is to avoid
the generation of currents which can elude the input filters and damage machine.
Despite the use of these two systems, the energy delivered to the electrical fitting remains within the given tolerance according to
ISO 12176-2. In order to avoid damage to the machine and to ensure that the internal systems of functions control do not break the
fusion cycle, the motor generator should be conform to the following recommendations:
•
is suitable to operate inductive loads and operating systems with phase "cut" (some generators have the voltage
regulating system that does not allow phase "cut") to the connected equipment;
•
keep a stable output voltage and the motor rotation speed even in the presence of quickly alternating loads;
•
the peak voltage must not exceed 800 Volts
•
adjustable gap voltage (AC) between 240V-260V (230V nominal) for I Fuse 105
•
adjustable gap voltage (AC) between 130V-150V (120V nominal) for I Fuse 60
Cause
manufacturing defects.
Short circuit during fusion process
Output voltage not stable
Output voltage out of limits (too high or too low)
General error due to unexpected conditions.
The servo controller assisting the welding is
defective.
Generic error.
Constantly occurrence of this error characterizes
calibration problems or electromechanical device
problems (shock or lack of any electrical contact
between parts).
Power controller defected.
Code error reception, bad working
(communication) or software error
Welding error. The user has pressed the STOP
button during the fusion cycle.
The user has activated the red STOP button during
the welding cycle.
Full Memory or DMS failure (Data Memory
System).
Welder must be authorized
Pag. 25/50
Solution
data input to the manual data fusion input.
Change fitting. Be sure to follow fitting's
manufacturer indications for a good joint's
preparation
Check power generator: refer to chapter 17 for power
generator specification.
Change energy supply. Connect the control unit to a
stable source.
Check power generator: refer to chapter 17 for power
generator specification.
Change energy supply. Connect the control unit to a
stable source.
If it happens 3 times in succession contact technical
support at no. +1 770 632 7530
Generic error. Shut off the device and then restart, if
the problem will stand please contact technical
support at no +1 770 632 7530
Hardware error . A defect in the hardware has been
recognized. Please contact technical support at no. +1
770 632 7530
Hardware error . A defect in the hardware has been
recognized. Please contact technical support at no. +1
770 632 7530
No solution. Shut off the device and then restart, in
case the message is displayed again please contact
technical support at no. +1 770 632 7530
Wait for the fitting cooling before performing a
second fusion cycle (if allowed).
Read welding instruction of the fitting's manufacturer
before restart another welding cycle.
Contact technical support at no. +1 770 632 7530
Use welder's badge when control unit will require it