O R I G I N A L I N S T R U C T I O N
6. SERVICING THE TOOL
IMPORTANT - READ THE SAFETY RULES ON PAGES 3 - 5 AND THE TECHNICAL MANUAL SUPPLIED WITH THE
COMPLETE MACHINE.
THE EMPLOYER IS RESPONSIBLE FOR ENSURING THAT TOOL MAINTENANCE INSTRUCTIONS ARE GIVEN TO THE
APPROPRIATE PERSONNEL. THE OPERATOR SHOULD NOT BE INVOLVED IN MAINTENANCE OR REPAIR OF THE TOOL
UNLESS PROPERLY TRAINED. THE TOOL SHALL BE EXAMINED REGULARLY FOR DAMAGE AND MALFUNCTION.
CAUTION – Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These
chemicals may weaken the materials used in these parts.
CAUTION – Before maintenance, remove any dangerous substances that may have accumulated due to work
processes.
Refer to the Technical Manual supplied with the machine for full service instructions.
6.1 DAILY SERVICING
•
Check placing tool, hoses and connectors for oil leaks.
•
Worn or damaged hoses and connectors should be replaced.
•
Check that the stroke of tool meets the specifi cation.
•
Check that the supply pressure is correct and does not exceed 250 bar.
6.2 WEEKLY SERVICING
•
Dismantle and clean the nose equipment, especially the jaws, as described in the Technical Manual for the Machine.
•
Check for oil leaks in placing tool, hoses and quick couplers.
6.3 ANNUAL SERVICING / EVERY 500K OPERATIONS
•
Every 500,000 cycles the tool should be completely dismantled and new components should be used where worn,
damaged or as recommended. All O-rings, back-up rings and seals should be renewed and lubricated with MolyKote®
111 grease before assembling.
6.4 SERVICE KIT
For a complete service the following Service tools are available:
PART NUMBER
07900-00637
07900-00643
07900-00409
07900-00224
07900-00632
6.5 HYDRAULIC OIL
The recommended oil for priming is Castrol Hyspin VG32 available in 0.5l (part number 07992-00002) or one gallon
containers (part number 07992-00006).
6.6 DISMANTLING INSTRUCTIONS
IMPORTANT – ENSURE THE MAINS POWER AND AIR SUPPLY TO THE MACHINE AND HYDRAULIC PUMP UNIT IS
SWITCHED OFF BEFORE DISMANTLING THE TOOL.
Instructions on installing and removing the module from the machine frame will be included in the Technical Manual
supplied with the machine. The Technical Manual will include full instructions on the dismantling, maintenance and
assembly of the tool.
IMPORTANT – BEFORE ANY MAINTENANCE AND REPAIR WORK, THE MACHINE HAS TO BE DISCONNECTED FROM ALL
POWER AND SUPPLY UNITS AND HAS TO BE SECURED AGAINST BEING SWITCHED BACK!
WARNING - ANY MAINTENANCE AND REPAIR WORK MUST BE DONE BY SPECIALIZED AND INTRODUCED STAFF!
SERVICE TOOLS
DESCRIPTION
17mm SPANNER
PUSHER KNOB
12mm / 13mm SPANNER
4mm ALLEN KEY
17mm / 19mm SPANNER
PART NUMBER
07900-00426
07900-00709
07900-00641
07992-00020
07992-00755
E N G L I S H
DESCRIPTION
COMBINATION SPANNER
SEAL INSERTION TOOL
GUIDE
MOLY-LITHIUM GREASE
MOLYKOTE 111 GREASE
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