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Installation Operation & Maintenance Manual
DOC.41.EFS Rev: E
January 2012
Pneumatic Actuators "E" and "P" series
schaal 1:1
TM
w w w . E l - O - M a t i c . c o m
MECATORK
S.A.S
ACTIONNEURS PNEUMATIQUES ¼ DE TOUR
ACTIONNEURS ELECTRIQUES
ENSEMBLES VANNES MOTORISEES
Tel : 04 50 66 70 42
Fax: 04 50 45 21 53
www.mecatork.fr
Publicidad
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Manuales relacionados para Emerson EL-O-MATIC E Serie
Resumen de contenidos para Emerson EL-O-MATIC E Serie
- Página 1 Tel : 04 50 66 70 42 MECATORK S.A.S Fax: 04 50 45 21 53 www.mecatork.fr ACTIONNEURS PNEUMATIQUES ¼ DE TOUR ACTIONNEURS ELECTRIQUES Installation Operation & Maintenance Manual ENSEMBLES VANNES MOTORISEES DOC.41.EFS Rev: E January 2012 Pneumatic Actuators "E" and "P" series schaal 1:1 w w w .
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Página 2: Tabla De Contenido
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 CONTENTS INTRODUCTION ........................4 Identification ..........................4 Product code ..........................6 CONSTRUCTION DETAILS ....................9 PRINCIPLES OF OPERATION ....................10 Air connections double acting ....................10 Air connections spring return ..................... 11 Recommended tubing sizes ...................... - Página 3 INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 DEMONTAGE ........................24 Préparations ..........................24 Démontage des couvercles type ES/ED 25 jusqu'à 350 ............. 25 Démontage des couvercles, type PE ..................26 Démontage des pistons/axe, série E et P ................... 27 Démontage de l'insert ........................
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Página 4: Introduction
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 INTRODUCTION / INTRODUCTION / INTRODUCCIÓN Top auxiliaries interface VDI / VDE 3845 (NAMUR) schaal 1:1 Solenoid interface VDI / VDE 3845 (NAMUR) ISO 5211 / DIN 3337 (optional) Identification / Identification / Identificación Warning! Actuator must be isolated both pneumatically and electrically before any (dis)assembly is begun. - Página 5 INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 Model 1600Nm 2500 4000Nm " E " Series " P " Series Spring set Spring - return " ES" Spring - return " PS" code P-Series ES0100.M1A05A.19K1 spring set Assembly code (Chapter 4) E-Series...
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Página 6: Product Code
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 Product code Action ED or PD = Double acting ES or PS = Single acting (Spring return) Actuator type E-series 0012 = E12 0025 = E25 0040 = E40 0065 = E65 0100 = E100 0150 = E150 0200 = E200 0350 = E 350 0600 = E600 0950 = E950 1600 = E1600 P-series... -
Página 7: Code De Produit
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 Code de produit Fonctionnement ED ou PD = Double effet ES ou PS = Rappel par ressort Model d'actionneur Serie E 0012 = E12 0025 = E25 0040 = E40 0065 = E65 0100 = E100 0150 = E150 0200 = E200 0350 = E 350 0600 = E600 0950 = E950 1600 = E1600... -
Página 8: Código De Producto
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 Código de producto Acción ED o PD = Doble efecto ES o PS = Retorno a resorte Tipo actuador Serie E 0012 = E12 0025 = E25 0040 = E40 0065 = E65 0100 = E100 0150 = E150 0200 = E200 0350 = E 350 0600 = E600 0950 = E950 1600 = E1600... -
Página 9: Details De La Construction
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 CONSTRUCTION DETAILS DETAILS DE LA CONSTRUCTION DETALLES CONSTRUCTIVOS " E " SERIES " P " SERIES ED25 / ED40 / ED65 / MODEL ED12 ED100 / ED150 / ED200 / PD2500 / PD4000 Double acting ED350 / ED600 / ED950 /... -
Página 10: Principles Of Operation
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 PRINCIPLES OF OPERATION COMMANDE PRINCIPIOS DE FUNCIONAMIENTO Air connections double acting Code A + B Check the assembly code before connecting air supply (see page 5). Reverse air supply in case of assembly codes C and D (see page 13). -
Página 11: Air Connections Spring Return
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 Air connections spring return Code A + B Check the assembly code before connecting air supply (see page 5). Reverse air supply in case of assembly codes C and D (see page 13). -
Página 12: Recommended Tubing Sizes
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 Recommended tubing sizes / Dimensions recommandées pour la tuyauterie / Diámetros de tubo recomendados Actuator Model no. Runs up to 1.2 mtr / 4ft Runs over 1.2 mtr. / 4ft Modèle actionneur no. -
Página 13: Assembly Codes
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 ASSEMBLY CODES CODES DE MONTAGE CÓDIGOS DE MONTAJE Spring to close Shaft Piston Valve Code A (standard) Piston Vanne Pistón Válvula Standard Standard Closed Code B Standard Closed Spring to close (rotation CW, topview) / Fermeture par ressort (rotation dans le sens horaire, vue de côté... -
Página 14: 4.1 Installation
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 4.1 Installation 4.1.1 Remove handle nut, handle, lockwasher, etc. from valve if required. Caution! When mounting do not hit with ham- mer on shafttop. 4.1.1 Installation 4.1.1 Démonter au besoin l'écrou du levier, le levier, la rondelle élastique, etc. - Página 15 INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 4.1.4 / 4.1.5. Valves are manufactured so that they operate in only one 90-degree segment. The actua- tor should be mounted for counterclock-wise rotation to open and clockwise to close the valve.
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Página 16: Stroke Adjustment
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 Stroke adjustment 4.2.1 To achieve stroke adjustment, there are two actuator executions: 1- L1 One way limit stops 2- DSA Two way limit stops 4.2.2/4.2.3 For maximum stroke and adjustable stroke range of the L1 or DSA execution. -
Página 17: Ajuste De Carrera De Un Sentido L1
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 4.2.1 L1 one way stroke adjustment The L1 one way stroke adjustment limits the outward movement of the pistons (see fig. 4.2.4). The double acting and the single acting actuators both have limit stop bolts in the end caps. - Página 18 INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 3. Turn actuator shaft until the valve is in the desired position (see fig. 4.2.6). Use some pressure on the "A" port. Use a wrench for accurate positioning. 4. Turn in both the limit stop bolts until an obstruc- tion is felt (do not force) and lock the lock nut and place the nut covers (see fig.
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Página 19: Dsa Two Way Stroke Adjustment
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 4.2.2 DSA two way stroke adjustment The DSA two way stroke adjustment limits the out- ward and the inward movement of the pistons (see fig. 4.2.8). The double acting and the single acting actuators both have limit stop bolts in the end caps to limit the outward stroke. - Página 20 INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 2. Remove nut covers, loosen the lock nuts and turn out the limit stop bolts 4 turns (see fig. 4.2.9). 3. Turn actuator shaft until the valve is in the desired position (see fig.
- Página 21 INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 4. Turn in both the limit stop bolts until an obstruc- tion is felt (do not force) and lock the lock nut and place the nut covers (see fig 4.2.11). The outward stroke is now set.
- Página 22 INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 6. Turn in the limit stop bolt until an obstruction is felt (do not force), lock the lock nut and place the nut covers (see fig 4.2.13). The inward stroke is now set.
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Página 23: Tool Table
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 Tool table Tableau outillage Tabla de herramientas L1 limit stop bolts (in endcaps) Actuator type Bolt Actuator type Bolt ED25 W 10 mm AK 3 mm ED600 / 950 W 24 mm W 11 mm ED40 / 65 W 13 mm... -
Página 24: Disassembly
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 DISASSEMBLY DÉMONTAGE DESARME DEL ACTUADOR Before starting 5.1.1 Caution! Never disassemble a valve that is under pressure! Caution! Ball valves and plug valves can trap pressurized media in the cavity. Isolate the piping system in which the actuator valve as- sembly is mounted and relieve any pressure on the valve. -
Página 25: Removing Endcaps Type Es/Ed 25 To 350
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 Removing endcaps type ES/ED 25 to 5.2.1 / 5.2.2 / 5.2.3 Be careful not to damage the endcap O-rings. Caution! If the actuator is a "spring return" model, uniformly loosen all endcaps screws, two to three turns at a time, in sequence, to relieve pre-load of the springs. -
Página 26: Removing Endcaps Type Pe
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 Removing endcaps Type PE or PS P500 / P750 / P1100 5.3.1 / 5.3.2 Caution! If the actuator is a "spring return" model, first loosen screws 1, then uniformly loosen all endcap screws 2, two to three turns at a time, in sequence, to relieve pre-load of the springs. -
Página 27: Removing Pistons
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 Removing Pistons/Spindle, E- and P- series 5.4.1 The two pistons can now be removed by rotat- ing the actuator shaft. 5.4.2 In case of a DSA actuator first remove the DSA cam through the bore of the housing. -
Página 28: Removing Insert
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 Removing insert 5.5.1 Insert removal requires the use of the extrac- tor part No. 590.00.001 for square sizes 11, 14 and 17. Part No. 590.00.002 is used for square sizes 19, 22 and 27. -
Página 29: Reassembly
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 REASSEMBLY REMONTAGE REARME Reassembly guide band and shaft CASTROL LMX or Before reassembly check the requested as- FINA CERAN WR2 (or equal) sembly code (see chapter 4). 6.1.1 Apply a light film of grease to all O-Rings and on the gear teeth. -
Página 30: Reassembly Pistons
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 Reassembly pistons FINA CERAN WR2 6.2.1 (or equal) Align the pinion gear so that the teeth on the center gear will "pick-up" the pistons assembly's rack teeth when turning the top extension of the center gear clockwise (CW) or counter clockwise (CCW) accord- ing assembly code (see page 13). -
Página 31: Reassembly Endcaps Double Acting Actuators
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 Reassembly endcaps double acting actuators 6.3.2 Ensure that endcap O-rings and airport O-rings are in place on both sides. 6.3.1 Remontage des couvercles des ac- tionneurs à double effet 6.3.2 Veiller à... -
Página 32: Reassembly Endcaps Single Acting Actuators Es25 - Es350
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 Reassembly endcaps single acting actuators ES25 - ES350 6.4.1 When replacing springs in a spring return actuator, ensure that the springs are replaced in their identi- cal position in the spring pack from where they were removed. -
Página 33: Reassembly Endcaps Single Acting Actuators Es600 - Ps4000
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 Reassembly endcaps single acting actuators ES600 - PS4000 6.5.1 / 6.5.2 / 6.5.3 When replacing springs in a spring return actuator, ensure that the springs are replaced in their identical position in the endcap from where they were re- moved. - Página 34 INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 6.5.4 P500 / P750 / P1100 Engage the bolts with the tapped holes in the actua- tor body by forcing down slightly on the cap. Tighten each bolt in small and equal turns. P2500 / P4000 ES600 / 950 / 1600 6.5.4...
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Página 35: Reassembly Of Springclip And Insert
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 Reassembly of springclip and insert 6.6.1 Install the new circlip onto its mating groove on the top shaft extension and with the non sharp edge (2) towards the housing and the sharp edge (1) towards the top of the shaft. -
Página 36: Parts List
INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 PARTS LIST LISTA DE PIEZAS NOMENCLATURE DES PIECES 38 42 34 37 23 41 42 35(a) 21(a) 02(a) 10(a) 43 01(a) Tel : 04 50 66 70 42 MECATORK S.A.S Fax: 04 50 45 21 53 www.mecatork.fr ACTIONNEURS PNEUMATIQUES ¼... - Página 37 INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 E-serie Pos Qty. Description Désignation Descripción Specification Qté Spécification Ctd. Specificatión Body Corps Cuerpo GAISi10Mg, DIN 1725/2 Body DSA Corps DSA Cuerpo DSA GAlSi10Mg, DIN 1725/2 Piston Piston Pistón GAISi7Mg, DIN 1725/2 Piston DSA Piston DSA Pistón DSA...
- Página 38 INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 SCHAAL 1:1 15 26 Tel : 04 50 66 70 42 MECATORK S.A.S Fax: 04 50 45 21 53 www.mecatork.fr ACTIONNEURS PNEUMATIQUES ¼ DE TOUR ACTIONNEURS ELECTRIQUES ENSEMBLES VANNES MOTORISEES Page 38...
- Página 39 INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC.41.EFS Rev: E January 2012 P-serie Qty. Description Désignation Descripción Specification Qté Spécification Ctd. Specificatión Body Corps Cuerpo GAISi10Mg, DIN 1725/2 Piston Piston Pistón GAISi7Mg, DIN 1725/2 End Cap PD Couvercle PD Tapa lateral PD GAISi10Mg, DIN 1725/2 End Cap PE Couvercle PE...
- Página 40 Emerson Process Management has the right to change parts of the machine at any time without prior or direct notice to the client. The contents of this publication are subject to change without notice.