2 | Reference Speed and Clamping Force Calculation
Calculation (example)
Having:
1. Workpiece and machining data:
Material
Clamping diameter (roughed):
Machining diameter:
Feed:
Depth of cut:
Distance cutting/clamp. points:
Speed:
2. Chuck data
KFD 200 power chuck jaws with diamond style clamping surface. Condition of
chuck: new (no special influencing parameters) External clamping with
UB-538-04 top jaws at mid-position of clamping range.
Find:
a) Required clamping force F
effect of turning speed)
b) Initial clamping force F
tionary
c) Actuating force
Solution
1. Main cutting force (Formula 2)
s ∙ t = from Table 1
k
= from Table 2
c
Fs = s ∙ t ∙ kc = 0.5 ∙ 5 ∙ 2.50 = 6.25 kN
2. Required clamping force (Formula 1)
Safety factor S
Clamping coefficient μsp = from Table 4
Clamping ratio
3. Obtain the loss of the clamping force from the clamping force speed dia-
gram for KFD 200 at a speed of 3,000 rpm: F
next page.
4. Initial clamping force F
1.5 · (21 kN + 18 kN) = 58.50 kN S
F
For diagram, see next page.
c.
48 / 138
= total clamping force required (without the
spz
= (total) initial clamping force with the chuck sta-
spo
= from Table 5
z
= from Table 3
= S
· (F
spo
sp
= C 45
d
= 60 mm Ø
sp
d
= 20 mm Ø
z
s
= 0.5 mm
t
= 5 mm
l
= 50 mm
z
n
= 3,000 rpm
6.25 kN 2.0 0.33
0.20
= 18 kN. For diagram, see
c
+ F
) (Formula 3) =
spz
c
as per VDI recommendation 3106
sp
21.00 kN
RN-1391