Cause
Faulty contactor.
Solution
Replace the faulty component.
Contact the nearest service centre to have the sys-
tem repaired.
Cause
Faulty electronics.
Solution
Contact the nearest service centre to have the sys-
tem repaired.
Wire feeder fails
Cause
Faulty torch trigger button.
Solution
Replace the faulty component.
Contact the nearest service centre to have the sys-
tem repaired.
Cause
Incorrect or worn rollers
Solution
Replace the rollers.
Cause
Faulty wire feeder.
Solution
Replace the faulty component.
Contact the nearest service centre to have the sys-
tem repaired.
Cause
Damaged torch liner.
Solution
Replace the faulty component.
Contact the nearest service centre to have the sys-
tem repaired.
Cause
No power supply to the wire feeder.
Solution
Check the connection to the power source.
Read the paragraph "Connections ".
Contact the nearest service centre to have the sys-
tem repaired.
Cause
Tangled wire on the spool.
Solution
Untangle the wire or replace the wire spool.
Cause
Melted torch nozzle (stuck wire)
Solution
Replace the faulty component.
Irregular wire feeding
Cause
Faulty torch trigger button.
Solution
Replace the faulty component.
Contact the nearest service centre to have the sys-
tem repaired.
Cause
Incorrect or worn rolls.
Solution
Replace the rolls.
Cause
Faulty wire feeder.
Solution
Replace the faulty component.
Contact the nearest service centre to have the sys-
tem repaired.
Cause
Damaged torch liner.
Solution
Replace the faulty component.
Contact the nearest service centre to have the sys-
tem repaired.
Cause
Incorrect spindle clutch or rolls locking tightening
pressure.
Solution
Release the clutch.
Increase the rolls locking pressure.
30
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Arc instability
Cause
Solution
Cause
Solution
Excessive spatter
Cause
Solution
Cause
Solution
Cause
Solution
Cause
Solution
Cause
Solution
Insufficient penetration
Cause
Solution
Cause
Solution
Cause
Solution
Cause
Solution
Cause
Solution
Cause
Solution
Undercut
Cause
Solution
Cause
Solution
Cause
Solution
Insufficient gas protection.
Adjust the gas flow.
Check that the diffuser and the gas nozzle of the
torch are in good conditions.
Incorrect welding parameters.
Check the welding system carefully.
Contact the nearest service centre to have the sys-
tem repaired.
Incorrect arc length.
Decrease the distance between the electrode and
the piece.
Decrease the welding voltage.
Incorrect welding parameters.
Decrease the welding voltage.
Incorrect arc regulation
Increase the equivalent circuit inductive value setting.
Connect to the appropriate choke output stud.
Insufficient gas protection.
Adjust the gas flow.
Check that the diffuser and the gas nozzle of the
torch are in good conditions.
Incorrect welding mode.
Decrease the torch angle.
Incorrect welding mode.
Decrease the welding travel speed.
Incorrect welding parameters.
Increase the welding current.
Incorrect preparation of the workpieces.
Increase the chamfering.
Incorrect ground connection.
Ground the system correctly
Read the paragraph "Installation ".
Pieces to be welded too big.
Increase the welding current.
Insufficient air pressure.
Adjust the gas flow.
Read the paragraph "Installation".
Incorrect welding parameters.
Decrease the welding voltage.
Use a smaller diameter electrode.
Incorrect arc length.
Increase the distance between the electrode and
the piece.
Increase the welding voltage.
Incorrect welding mode.
Decrease the side oscillation speed while filling.
Decrease the travel speed while welding.