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O R I G I N A L I N S T R U C T I O N
CONTENT
1.
SAFETY DEFINITIONS ................................................................................................................................................... 4
1.1
GENERAL SAFETY RULES .......................................................................................................................................................................... 4
1.2
PROJECTILE HAZARDS .............................................................................................................................................................................. 4
1.3
OPERATING HAZARDS ............................................................................................................................................................................... 5
1.4
REPETITIVE MOTIONS HAZARDS............................................................................................................................................................ 5
1.5
ACCESSORY HAZARDS .............................................................................................................................................................................. 5
1.6
WORKPLACE HAZARDS ............................................................................................................................................................................. 5
1.7
NOISE HAZARDS .......................................................................................................................................................................................... 5
1.8
ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC & HYDRAULIC POWER TOOLS .................................................... 5
2.
SPECIFICATIONS ............................................................................................................................................................ 7
2.1
70510 TYPE TOOL ........................................................................................................................................................................................ 7
2.2
07531-02200 INTENSIFIER ........................................................................................................................................................................ 7
3.
INTENT OF USE .............................................................................................................................................................. 8
3.1
TOOL CAPABILITY ........................................................................................................................................................................................ 8
4.
PUTTING INTO SERVICE ................................................................................................................................................ 9
4.1
AIR SUPPLY .................................................................................................................................................................................................... 9
4.2
70510-01000 - BENCH MOUNTED GUARD ASSEMBLY ................................................................................................................10
4.3
70510-01000 - BENCH MOUNTED GUARD PNEUMATIC CIRCUIT ............................................................................................10
4.4
70510-01000 BENCH MOUNTED GUARD ASSEMBLY ...................................................................................................................11
4.5
MODULAR HEAD BUSH STOPS .............................................................................................................................................................12
4.6
CURSOR ........................................................................................................................................................................................................13
4.7
LOADING AND RELOADING THE TOOL ..............................................................................................................................................13
4.8
OPERATING PROCEDURE ........................................................................................................................................................................14
4.9
PLACING EQUIPMENT ..............................................................................................................................................................................14
5.
SERVICING THE TOOL.................................................................................................................................................. 15
5.1
DAILY ............................................................................................................................................................................................................15
5.2
WEEKLY .........................................................................................................................................................................................................15
5.3
MOLY LITHIUM GREASE EP 3753 SAFETY DATA..............................................................................................................................15
5.4
SERVICE KIT ..................................................................................................................................................................................................16
6.
BENCH MOUNTED MODULE & GUARD ASSEMBLY 70510-01000(S) ....................................................................... 17
7.
MAINTENANCE ............................................................................................................................................................ 18
7.1
DISMANTLING THE 70510 ......................................................................................................................................................................18
8.
HYDRAULIC MODULE ASSEMBLY 70500-02000 - MAINTENANCE .......................................................................... 19
8.1
DISMANTLING THE TAIL JAWS ..............................................................................................................................................................19
8.2
DISMANTLING TAIL JAWS ASSEMBLY .................................................................................................................................................19
8.3
DISMANTLING HYDRAULIC BODY ASSEMBLY .................................................................................................................................19
8.4
RE-ASSEMBLING HYDRAULIC BODY ...................................................................................................................................................19
8.5
DISMANTLING BARREL ASSEMBLY ......................................................................................................................................................20
9.
REPETITION MODULE ASSEMBLY 70500-02000 ....................................................................................................... 21
9.1
PARTS LIST FOR REPETITION MODULE ASSEMBLY 70500-02000 .............................................................................................22
10. BENCH MOUNTED C-FRAME GUARD - ASSEMBLY VIEW.......................................................................................... 23
10.1 BENCH MOUNTED C-FRAME GUARD - PARTS LIST .......................................................................................................................24
11. INTENSIFIER 07531-02200 - MAINTENANCE ............................................................................................................ 25
11.1 DISMANTLING INSTRUCTIONS .............................................................................................................................................................25
11.2 PROTECTING THE ENVIRONMENT .......................................................................................................................................................26
12. INTENSIFIER 07531-02200 ......................................................................................................................................... 27
13. PRIMING ...................................................................................................................................................................... 28
13.1 OIL DETAILS .................................................................................................................................................................................................28
13.2 HYSPIN VG 32 AND AWS 32 OIL SAFETY DATA ...............................................................................................................................28
13.3 PRIMING PROCEDURE..............................................................................................................................................................................28
14. FAULT DIAGNOSIS ....................................................................................................................................................... 29
15. EC DECLARATION OF CONFORMITY .......................................................................................................................... 32
16. UK DECLARATION OF CONFORMITY........................................................................................................................ 33
17. PROTECT YOUR INVESTMENT! ................................................................................................................................... 34
E N G L I S H
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