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Multiple Transmitters/Jumpers
JUMPERS
When PumpSmart is powering a process transmitter, The power supply ground
must be connected to the negative terminal (-) of each transmitter. Rather than
run separate wires from the ground connection [X23-2], use smaller "jumpers".
Jumper size: 16-20 Guage
(-)
P
(+)
Terminal Block
(-)
(+)
1
2
3
4
5
6
7
8
Jumper
9
Example: Pressure Control
10
Application w/ Vibration Tx
11
12
Terminal Block
1
2
OPTION - 2nd 4-20 mA Process Transmitter OR external signal for
Variable Setpoint Control Connected at AI1
(-)
I
(+)
(-)
P
(+)
Terminal Block
1
Resistor
2
500 OHM
+/- 1%
3
1/4 Watts
4
5
6
7
8
9
Example: Pressure Control
10
Application
11
12
Terminal Block
1
2
Externally Powered Instruments
NOT REQUIRED IF
2-10 VDC SIGNAL
500 OHM Resistor
Terminal Block
[+/- 1%, 1/4 Watts]
1
(-)
(+)
I2
2
3
4
4-20 mA Signal Power Externally
5
[E.g. Vibration or Condition Monitoring
Instrument, 2nd process Transmitter etc...]
6
7
8
I1
(-)
(+)
9
10
4-20 mA Signal Power Externally
Primary Process Instrument
11
12
PS200 BASIC WIRING
Instruments Loop Powered By PumpSmart
NOTICE
X21
All instrumentation shielding must
be terminated at grounding lugs
VREF
provided by the PS200. Do not
terminate Shielding at sensor end.
GND
AI1 (+)
AI1 (-)
Expose the shield of
the control wire
AI2 (+)
cable and slide a
AI2 (-)
conductive clamp
onto the cable.
AI3 (+)
Connect clamp to
AI3 (-)
the grounding lugs
AO1 (+)
AO2 (-)
AO2 (+)
AO2 (-)
X23
Example: Pressure Control Application
24 VDC
GND
X21
VREF
GND
AI1 (+)
AI1 (-)
AI2 (+)
AI2 (-)
AI3 (+)
AI3 (-)
AO1 (+)
AO2 (-)
AO2 (+)
AO2 (-)
X23
24 VDC
GND
X21
VREF
GND
AI1 (+)
AI1 (-)
AI2 (+)
AI2 (-)
AI3 (+)
AI3 (-)
AO1 (+)
AO2 (-)
AO2 (+)
AO2 (-)
X21
Terminal Block
1
VREF
2
GND
3
AI1 (+)
4
AI1 (-)
5
AI2 (+)
6
AI2 (-)
7
AI3 (+)
(-)
P
(+)
8
AI3 (-)
9
AO1 (+)
10
AO1 (-)
11
AO2 (+)
12
AO2 (-)
Example
X22
2 Wire START/STOP
Terminal Block
1
DI1
2
DI2
3
DI3
4
DI4
5
DI5
6
DI6
7
24 VDC
8
24 VDC
9
GND 1
E-Stop
10
GND 2
11
DI IL
X23
Terminal Block
24 VDC
1
!! NOTE !!
GND
2
DIIL Must be closed for the drive to
operate. If your application does not
X25
require an E-Stop/Drive Permissive, DIIL
Terminal Block
may be bypassed by jumping DIIL to X22
connections #7 or #8
1
RO1 NC
2
RO1 COM
3
RO1 NO
X26
Terminal Block
RO2 NC
1
2
RO2 COM
3
RO2 NO
X27
Terminal Block
1
RO3 NC
2
RO3 COM
3
RO3 NO
AI REFERENCE VOLTAGE
Used for AI1 2-10VDC Signals
10 mA Maximum
2-10 VDC ANALOG INPUT (1)
4-20mA transmitters may be used with 500
ohm resistor.
OPTION - Input assigned in parameter 17.20
4-20 mA ANALOG INPUT (2)
Proc Trans 1-Primary Control Instrument
OPTION - Input assigned in parameter 17.21
4-20 mA ANALOG INPUT (3)
OPTION - Input assigned in parameter 17.22
4-20 mA ANALOG OUTPUT (1)
OPTION -Output assigned in parameter
20.01
4-20 mA ANALOG OUTPUT (2)
OPTION -Output assigned in parameter
20.06
COMMON CONFIGURATIONS
2 WIRE START/STOP (AUTO)
HAND/JOG
0-Open, Setpoint 1 [REF 1]
DUAL SETPOINT
1-Closed, Setpoint 2 [REF 2]
SECONDARY PUMP
0 - Secondary Protect (Open)
PROTECT A
1 - Normal (Closed)
SECONDARY PUMP
0 - Secondary Protect (Open)
PROTECT B
1 - Normal (Closed)
FAULT RESET
DI Reference Voltage
100 mA Max
DI GROUND
SHIELD
DI GROUND
E STOP/DRIVE PERMISSIVE
Grounding
Clamp
Shielded
control wire
PROCESS TRANSMITTER POWER
24VDC 250 mA Maximum
ASSIGNABLE RELAY [RO1]
The output of this relay is
assignable from parameter 19.01
Default : Ready
ASSIGNABLE RELAY [RO2]
The output of this relay is
assignable from parameter 19.04
Default : Running
B05436A
ASSIGNABLE RELAY [RO3]
The output of this relay is
assignable from parameter 19.07
Default : Not Used
Drawing is not to scale
Dimensions in inches [mm]
17.20 AI1 CONFIG
PROC TRANS 2 - Secondary process transmitter
PROC TRANS 1 – Primary process transmitter
EXT SETPOINT - External setpoint input
CONDITION 1 – General condition transmitter 1
CONDITION 2 - General condition transmitter 2
SPEED CTRL REF - Speed signal reference
FLOWMETER – External flowmeter for pump protection
SG/TEMP – Specific gravity
SPEED OVERRIDE – Speed override reference
NOT USED
17.21 AI2 CONFIG
PROC TRANS 1 - Primary process transmitter
SPEED CTRL REF - Speed signal reference
NOT USED
17.22 AI3 CONFIG
PROC TRANS 1 – Primary process transmitter
SPEED CTRL REF. – Speed signal reference
CONDITION 1 - General condition transmitter 1
CONDITION 2 – General condition transmitter 2
PROC TRANS 2 – Secondary process transmitter
EXT SETPOINT - External Setpoint input
FLOWMETER – External flowmeter for pump protection
SG/TEMP – Specific gravity
SPEED OVERRIDE – Speed override reference
NOT USED
20.01 AO1 CONFIG
20.06 AO2 CONFIG
+ 000.000.00 NOT USED
Select any Group 1 / Group 2 signal
Common Settings are:
+ .002.007.00 pump speed (RPM)
+ .001.003.00 motor-frequency (HZ)
+ .001.004.00 motor current (A)
+ .001.005.00 motor torque (%)
+ .001.006.00 motor power (%)
X20
X21
X22
X23
X25
X26
X27
View of I/O Connection Board (RMIO)
(Simplified Representation)
19.01 RELAY R01 OUTPUT
19.04 RELAY R02 OUTPUT
19.07 RELAY R03 OUTPUT
READY
RUNNING
VFD FAULT/WRNGS
PUMP FAULT/WRNGS
ALL FAULTS/WRNGS
SECONDARY PROTECT A/B
PUMP PROTECT
HIGH CONDITION 1
HIGH CONDITION 2
LOW CONDITION 1
LOW CONDITION 2
LOC/REM
PROC TX ERR
START DELAY
SLEEP
SPEED OVERRIDE
RUN DISABLE
FAULT
PCS
REQ.
FAULT (INV)
PCS
EXE.
PS200 Basic Wiring PS200 v5
Issue
REV
SHEET 1 OF 2
0
-
Drawn: JCS 6-23-06
Checked: AES 6-23-06
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