Lubrication Guide
Check and lubricate all components at the intervals outlined in the
Periodic Maintenance Chart beginning on page 91. Items not listed in
the chart should be lubricated at the General Lubrication interval.
The a-arms and upper control arms are lubricated at the factory, and no
additional lubrication will be needed. However, if these components are
subjected to severe use, grease zerks have been provided for additional
lubrication at the user's discretion.
Item
Engine Oil
Brake Fluid
Transmission
Oil
Demand Drive
Fluid (Front
Gearcase)
Rear Gearcase
Oil
Front Prop
Shaft Yoke
A-Arms, Front
and Rear
Suggested
Lube
PS-4 5W-50
4-Cycle Oil
DOT 4 Brake
Fluid
AGL Gearcase
Lubricant &
Transmission
Fluid
Demand Drive
Fluid
ATV Angle
Drive Fluid (or
GL5 80-90
weight gear
lube)
U-Joint Grease
Grease fittings (3 pumps maximum) every 800 km,
before long periods of storage, or after pressure
washing or submerging. See page 96.
POLARIS All
Grease fittings after extreme use or if supsension
Season Grease
becomes squeaky. See page 96.
Capacity
Fill Plug
at Fluid
Torque
Change
2 qt.
-
(1.9 L)
---
---
37 oz.
10-14 ft lbs
(1094 ml)
(14-19 Nm)
9.3 oz.
8-10 ft lbs
(275 ml)
(11-14 Nm)
7.1 oz.
10-14 ft lbs
(210 ml)
(14-19 Nm)
MAINTENANCE
Drain Plug
Inspection
Torque
Procedure
12 ft. lbs.
See page 97.
(16 Nm)
---
See page 106.
10-14 ft lbs
See page 100.
(14-19 Nm)
11 ft lbs
See page 102.
(15 Nm)
10-14 ft lbs
See page 102
(14-19 Nm)
---
95