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B-1
SAFETY PRECAUTIONS
Read and understand this entire section before operat-
ing the machine.
WARNING
ELECTRIC SHOCK can kill.
• Do not touch electrically live parts
or electrode with skin or wet cloth-
ing.
• Insulate yourself from work and
ground.
• Always wear dry insulating gloves.
• Read and follow "Electric Shock
Warnings" in the Safety section if weld-
ing must be performed under electrical-
ly hazardous conditions such as weld-
ing in wet areas or on or in the work-
piece.
FUMES AND GASES
can be dangerous.
• Keep your head out of fumes.
• Use ventilation or exhaust to
remove fumes from breathing
zone.
WELDING SPARKS
can cause fire or
explosion
• Keep flammable material away.
• Do not weld on containers that
have held combustibles.
ARC RAYS
can burn.
• Wear eye, ear and body
protection.
Observe additional Safety Guidelines detailed in
the beginning of this manual.
PRODUCT DESCRIPTION
• Reliable, low-price aluminum welding accessory for
novice and experienced welders.
• Completely enclosed system.
• All combinations of specified aluminum alloys and
wire diameters can be fed with the same drive roll
and liner assembly.
• Gun cable compactly integrates welding current and
gas supplies with gun control functions.
OPERATION
• Uses reliable gun and feeder hardware from
Lincoln's Magnum 100L Gun, Innershield guns, and
small Power Mig products.
MACHINE SPEED AND VOLTAGE TAP
SETTINGS
Alloy:
Wire Size:
Weldment
Thickness
22 ga
20 ga
18 ga
16 ga
14 ga
12 ga
10 ga
3/16 in.
Alloy:
Wire Size:
Weldment
Thickness
22 ga
20 ga
18 ga
16 ga
14 ga
12 ga
10 ga
3/16 in.
Alloy:
Wire Size:
Weldment
Thickness
22 ga
20 ga
18 ga
16 ga
14 ga
12 ga
10 ga
3/16 in.
MAGNUM 100SG SPOOL GUN
POWER MIG 180T MACHINE
4043
0.030
Speed
Voltage
Speed
Tap
2
A
1.5
2.5
A
1.5
3.5
A
2
3.5
B
3
4.5
D
3.5
4.5
E
3.5
5
E
4
6.5
E
5
POWER MIG 180T MACHINE
5356
0.030
Speed
Voltage
Speed
Tap
3
A
2
3
A
2
4
B
3
5
B
4
5.5
D
5
7.5
E
6
8
E
6.5
8
E
6.5
POWER MIG 180C MACHINE
4043
0.030
Speed
Voltage
Speed
Tap
2
D
1.5
2
D
1.5
3
E
3
4
F
3.5
4.5
G
4
4
I
3.5
5
J
4
5
MAX
5
B-1
0.035
Voltage
Tap
A
A
A
B
D
D
E
E
0.035
Voltage
Tap
A
A
B
B
C
E
E
E
0.035
Voltage
Tap
D
D
E
F.5
H
J
J
MAX
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