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A-1
TECHNICAL SPECIFICATIONS - MAGNUM 100SG SPOOL GUN K2532-1
MODEL
WELDING PROCESS
WIRE ALLOYS
WIRE SIZES (DIAMETERS)
SPOOL SIZE
RATED WELDING CURRENT
AND DUTY CYCLE
OVERALL WEIGHT
CABLE LENGTH
OVERALL SIZE (BOUNDING BOX)
METHOD OF GUIDANCE
METHOD OF COOLING
UNPACKING THE SPOOL GUN
The spool gun is factory-assembled and tested, and
then packed in its own cushioned carrying case. It is
shipped fully-equipped to weld with 0.035 inch diame-
ter aluminum wire. After opening the case, check that
it contains the following items:
1. One fully assembled K2532-1 spool gun with (1)
T11862-65 Conical Compression Spring for use
with alloy 5356 wire; wire spool not installed.
2. One spool of 0.035 aluminum alloy 4043 wire
3. Three S19726-3 contact tips
4. One instruction manual (IM913)
5. One M21182 electrical harness with toggle switch.
1
4
INSTALLATION
K2532-1 Magnum 100SG Spool Gun
Aluminum GMAW (MIG), DC electrode positive polarity with
100% argon welding shielding gas.
Aluminum only: alloys 4043 or 5356
Solid wire 0.030 or 0.035 inches (0.8 or 0.9 mm)
1 lb. weight, nominal 4 inch diameter spool
130 amps at 30% for 10-minute basis
3.5 lbs. with cable but without case or spool
10.0±0.2 feet
In inches: 15.75 long x 10.50 high x 4.25 thick max.,
without case or gun cable.
Semiautomatic (manually-guided)
Air-cooled
LOCATING SPOOL GUN COMPONENTS
AND FEATURES
(See Figure 1.A for Items 1 thru 6)
1. Gas Cone Assembly and Contact Tip.
2. Straightened Gun Tube Assembly.
3. 1/4-Turn Locking Collar.
4. Trigger Assembly.
5. Spool Cover: Provides easy, wide-open access to
6. Locking Knob: Captive in spool cover.
2
(See Figure A.2 for these following items)
7. Integrated Single-Piece Cable: The Magnum design
3
8. Standard Durable Strain Relief Clamp.
9. Three Captive Hex Nuts.
5
MAGNUM 100SG SPOOL GUN
spool and wire drive.
5
3
1
2
4
provides neat and clean appearance; simplifies
cable management and reduces entanglements.
7
8
A-1
FIGURE A.1
6
Left Side View
FIGURE A.2
9
Right Side View
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