Lincoln Electric MAGNUM 100SG Manual Del Operacion página 93

MAGNUM 100SG SPOOL GUN
TABLE OF CONTENTS
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . .Section A
Technical Specifications . . . . . . . . . . . . . . . . . . . . . .A-1
Unpacking the Spool Gun . . . . . . . . . . . . . . . . . . . . .A-1
Locating Spool Gun Components and Features . . . .A-1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . .A-2
Assembly of Items Inside the Magnum
Spool Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2
Welding Machines . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2
Recommended Welding Machines . . . . . . . . . . . . . . .A-2
Spool Gun / Wire Drive Selector Switch
Installation . . . . . . . . . . . . . . . . . . . . . . . . .A-3 thru A-6
Routine Welding Machine Preparation . . . . . . . . . . . .A-7
Prepare the Spool Gun . . . . . . . . . . . . . . . . . . . . . . .A-7
Loading Aluminum Wire . . . . . . . . . . . . . . .A-8 thru A-10
Connecting the Gun to the Welding Machine . . . . .A-10
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section B
Safety and Product Description . . . . . . . . . . . . . . . . .B-1
Machine Speed and Voltage tap Setting . . . . . .B-1, B-2
Welding Procedures . . . . . . . . . . . . . . . . . . . . . . . . .B-3
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .Section D
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . .D-1
Routine and Periodic Maintenance . . . . . . . . . . . . . .D-1
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . .D-1
Cleaning and Inspections . . . . . . . . . . . . . . . . . . . . .D-1
P6 Connector Pin-Out . . . . . . . . . . . . . . . . . . . . . . . .D-1
Gas Diffuser Replacement . . . . . . . . . . . . . . . . . . . .D-1
Liner Assembly Replacement or Cleaning . . . . . . . .D-2
Drive Roll Replacement . . . . . . . . . . . . . . . . . . . . . . .D-2
Idle Roll Assembly Replacement . . . . . . . . . . . . . . . .D-3
Gun Tube Assembly Replacement . . . . . . . . . . . . . .D-3
Wire Drive Assembly Removal And Installation . . . .D-4
Trigger Assembly Replacement . . . . . . . . . . . . . . . .D-4
Welding Cable Assembly Replacement . . . . . .D-4, D-5
Correcting Wire Shaving issues . . . . . . . . . . . . . . . .D-5
Troubleshooting . . . . . . . . . . . . . . . . . . . . . .Section E
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . .E-1
How to Use Troubleshooting Guide . . . . . . . . . . . . . .E-1
Troubleshooting Guide . . . . . . . . . . . . . . . .E-2 thru E-4
Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section F
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . P-554 Series
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™
TYPE: K2532-1
Lincoln arc welding and cutting
equipment is designed and built with
safety in mind. However, your overall
safety can be increased by proper
installation ... and thoughtful opera-
tion on your part. DO
INSTALL, OPERATE OR REPAIR
THIS EQUIPMENT WITHOUT
READING THIS MANUAL AND
THE SAFETY PRECAUTIONS
CONTAINED
And, most importantly, think before
you act and be careful.
• World's Leader in Welding and Cutting Products •
Safety Depends on You
NOT
THROUGHOUT.
Copyright © Lincoln Global Inc.
IM913
January, 2008