Volkswagen EBA 054 634 Manual Del Usuario página 24

 Attach the wiring harness -2- to the lines of the vehicle using the cable ties supplied -arrows-.
Note:
The wiring harness -2- must be attached so that the wiring harness is protected in the area of the tailgate grommet
by the corrugated pipe -3- installed.
Page 4 - Figure 1
 Route the black/blue wire -4b- of the wiring harness to the coupling point -6- in the tailgate.
 In front of the coupling point -6- unwind approximately 50 mm of the harness protective tape on the vehicle's own
wiring harness.
 Cut the black/blue wire (coupling point pin 5) on the vehicle approximately 30 mm in front of the coupling point -6-.

Crimp one end of the black/blue wire -1- in a crimp connector -2-.
 Crimp the free end of the black/blue wire -3- together with the black/blue single wire -4a- of the wiring harness in
the crimp connector -2-.
 Heat-shrink the crimp connector -2- to seal it, using the hot air blower in the -VAS 1978- wiring harness repair set.
 Replace the harness protective tape on the vehicle's own wiring harness.
 Attach the black/blue wire -4b- to the vehicle's wires using the cable ties supplied -arrows-.
 Use the cleaning and pull-in aid -VAS6620-to pull the wiring harness through the right sleeve -5- in the tailgate.
 Route the wiring harness through the cable duct on the vehicle roof to the right D-pillar.

Continue to route the wiring harness along the D-pillar, over the wheel arch to the sill and, using the cable ties
supplied, attach to the wires or brackets on the vehicle.
 Continue to route the wiring harness in the sill below the A-pillar and, using the cable ties supplied, attach to the
wires or brackets on the vehicle.
 Continue to route the wiring harness to the information electronics control unit 1 -J794- in the glove compartment.
Page 4 - Figure 2
Note
The brown single wire -2- on the wiring harness must be stripped along such a length that the stripped section is able
to pass through the complete crimp connector -3- . This is the only way that a firm contact and fixing of the wire ends
-1- and -4- can be guaranteed.
 Cut the brown wire on the vehicle approximately 30 mm in front of the chamber D17 and strip both wire ends.
 Crimp the wire end -1- of the brown wire together with the brown single wire -2- of the wiring harness in the crimp
connector -3-.
 Crimp the wire end -4- of the brown wire in the crimp connector -3-.
 Heat-shrink the crimp connector -3- to seal it, using the hot air blower in the -VAS 1978- wiring harness repair set.

Engage the white individual wire of the wiring harness in chamber B6 of the connecting plug of the information
electronics control unit.
 Engage the black individual wire of the wiring harness in chamber B12 of the connecting plug.
 Continue to route the wiring harness to the relay and fuse holder and, using the cable ties supplied, attach to the
wires or brackets on the vehicle.
Page 5 - Figure 1
 Pull the coloured locking device -1- sideways out of the relay and fuse holder behind the dash panel.
 Engage the white white individual wire of the wiring harness onto the fuse holder F18.
 Push the coloured locking device -1- into the relay and fuse holder.
24