General Information - CM HURRICANE IPR Manual De Funcionamiento, Mantenimiento Y Piezas

GENERAL INFORMATION

The CM® Hurricane 360 hand operated chain hoist has been
expanded to include trolley suspended units. The CM Hurricane
IPR/IPG Integrated Trolley Hoist consists of the lightweight,
durable Hurricane 360 Hand Hoist rigidly suspended from a four
wheel trolley. To suspend the hoist from the trolley, the upper hook
is replaced by a pair of load bars. All other components of the
hoist including the lower hook parts are shown and described in
Hurricane 360 Hoist manual (P/N 656).
In addition to the Hurricane IPR/IPG Integrated Trolley manual
(P/N 192048551), please review the hoist manual (P/N 192048547)
for operating instructions, safety procedures, inspections and
maintenance procedures, lubrication information, troubleshooting,
hoist exploded view, parts list and load chain reeving information.
Hoists with integrated trolleys with load ratings of 1/2, 1, 2, 3,
5, 10 and 20 metric ton are available and this manual applies to
all of these units. Standard lifts are 10, 15, 20, and 30 feet and
hoists with longer lifts are available on a special, per order basis.
Zinc-plated steel hand chain is provided with a drop that is 2 feet
less than the lift of the hoist.
CM Hurricane IPR/IPG Integrated Trolley Hoists are built in
®
accordance with the specifications contained herein and at the time
of manufacture complies with our interpretation of the American
Society of Mechanical Engineers (ASME) Standard B30.16,
"Overhead Hoists." Copies of this standard can be obtained from
ASME Order Department, 22 Law Drive, Box 2300, Fairfield, NJ
07007-2300, USA.
This manual contains important information to help you properly
install, operate and maintain your CM
Trolley Hoists for maximum performance, economy and safety.
Please study its contents thoroughly before putting your
Integrated Trolley Hoists into operation. By practicing correct
operating procedures and by carrying out the recommended
preventive maintenance suggestions, you will be assured of
long, dependable and safe service.
After you have completely familiarized yourself with the
contents of this manual, we recommend that you carefully
file it for future reference.
REPAIR/REPLACEMENT POLICY
All Columbus McKinnon (CM ) Hurricane IPR/IPG Integrated Trolley
®
Hoists are inspected and performance tested prior to shipment.
If any properly maintained hoist develops a performance problem,
within one one year of shipment, due to a material or workmanship
defect, as verified by CM, repair or replacement of the unit will
be made to the original purchaser without charge. This repair/
replacement policy applies only to CM
Integrated Trolley Hoists installed, maintained and operated
as outlined in this manual, and specifically excludes hoists
subject to normal wear, abuse, improper installation, improper
or inadequate maintenance, hostile environmental effects and
unauthorized repairs/modifications.
We reserve the right to change materials or design if, in our
opinion, such changes will improve our product. Abuse, repair
by an unauthorized person, or use of non-CM® replacement parts
voids the guarantee and could lead to dangerous operation. For
full Terms of Sale, see Sales Order Acknowledgement. Also, refer
to the back cover for Limitations of Warranties, Remedies and
Damages, and Indemnification and Safe Operation.
UNPACKING
After opening the carton, the integrated trolley hoist should be
carefully inspected for damage which may have occurred during
shipment or handling. Check the hoist frame for dents or cracks
and inspect the load chain for nicks and gouges. If shipping
damage has occurred, refer to the packing list envelope on
the carton for claim procedure.
Operating a unit with obvious external damage may cause
load to drop and that may result in personal injury and/or
property damage.
Hurricane IPR/IPG Integrated
®
Hurricane IPR/IPG
®
(ENGLISH)
TO AVOID INJURY:
Carefully check unit for external damage prior to installation.
INSTALLATION
Before installing the hoist:
1. Determine the weight of the load that is to be lifted or moved
and make sure it does not exceed the rated load of the hoist.
2. Make sure the support or beam to which the trolley is attached
is strong enough to hold several times the weight of the load to
be lifted or moved. Be sure the integrated trolley hoist is solidly
held on the beam.
Attaching the hoist to an inadequate support may allow the hoist
and load to fall and cause injury and/or property damage.
TO AVOID INJURY:
Make sure the structure has sufficient strength to hold several
times the hoist and its rated load.
3. The area in which the hoist is installed must provide sufficient
room for:
– The operator to operate the hand chain.
– The operator and other personnel to stand clear of the load
at all times.
– Firm footing for the operator.
– Clearance between the hoist frame and any object.
– The frame to be free to swivel on the upper hook.
BEFORE INSTALLING THE TROLLEY:
Operating the trolley hoist on a beam that has no rail stops may
allow the trolley hoist to fall off the end of the beam.
TO AVOID INJURY:
Install rail stops at each end of the beam on which the trolley hoist
is to operate.
The railstops must be positioned so as to not exert impact force
on the hoist portion of the unit or the trolley wheels. They must
contact the ends of the trolley side frames. Due to the variations
in beam flange widths, it is suggested that the beam flange width
be measured to determine the necessary trolley flange width
adjustment. The distance between trackwheel flanges (dimension
"X") should be 1/8 to 3/16 inch greater than the beam flange width
for straight runway beams, and 3/16 to 1/4 inch greater than the
beam flange width if runway system includes sharp curves.
INSPECTION OF THE ATTACHMENT POINT
The attachment point for the hoist must be selected so that the
supporting structure to which it is to be fitted has sufficient stability
and to ensure that the expected forces can be safely absorbed. The
unit must align freely also under load in order to avoid impermissible
additional loading. The selection and calculation of the appropriate
supporting structure are the responsibility of the operating company.
INSTALLING THE TROLLEY UP TO 5 TONNES
(5000 KG)
The trolleys are built to fit beam range A or B which is indicated
on the identity plate. Before installation, make sure that the track
beam width is within this beam range. The further procedure for
assembly of the unit on the track beams depends on whether the
track beam has an accessible open end or not. If the beam has an
open end, it is recommended that the unit be preassembled on the
ground and then be pushed onto the open end of the beam.
6
P/N 192048551 Rev. AA (January 2018)