Resetting Parameters To Default Values; Information Of System Version; Mig-Mag Welding Operations - Solter aeroprocess 2000 Manual De Instrucciones

RESETTING PARAMETERS TO DEFAULT VALUES

All operating program data can be reset to the default value, which is useful for correcting problems caused by unin-
tentionally altered parameters.
To reset, enter the menu and select "ini". When you press the master control, you will be asked to confirm this action.
With the main control, select "YES" and all data of the current operating program will be reset.
ATTENTION
Programs stored in memory by the user will not be reset.

INFORMATION OF SYSTEM VERSION

In the menu option, you can check the system version information.
indicates the power unit firmware release and the firmware release of the user interface.

MIG-MAG WELDING OPERATIONS

For most of the materials, you will have to connect the negative pole to the work piece and the positive pole to the
torch. For cored wires without gas (OP130, OP131, OP132 and OP133), you will have to connect the cables in rever-
sed polarity (only valid for AEROPROCESS 2000 and 3220).
EN
Wire feeding system
The wire feeding system must be prepared with the suitable options for the material used. You must install the appro-
priate rollers for the material in use and set the rollers pressure to the minimum, so that the wire is pulled tightly, but
can skid if there is a blockage in the wire feed guide.
Follow the procedure below for set the proper rollers pressure:
1- Press the threading button until the welding wire emerges through the torch.
2- Reduce the rollers pressure to the minimum (position 1 of the tensor).
3- Place the torch at an angle of 45º with the nozzle about 5 cm over a wooden surface.
4- Press the threading button so that the wire emerges onto the wooden surface.
5- Increase the rollers pressure until the wire stops skidding and can move forward. At that point, give half more turn
to the tensor.
6- If the wire continues skidding, even with the maximum pressure, this indicates that there is a problem in the wire
feeding system. You should check the wire guide (towline), brake setting, state of the contact tip and roller wear.
The torch should also be prepared with the right consumables for the material used, this includes using a specific tip
and guide for the section of the wire in use. For aluminium, a teflon/graphite guide is required. Torches of more than
three metres length are not recommended. If you want to use a longer torch, you should use a "PUSH-PULL" torch.
It's important to connect the torch firmly to the winder to avoid overheatings or brownouts.
For welding aluminium, the output guide should be removed from the euroconnector and the torch internal guide (te-
flon or graphite) should reach the drive rollers.
Place the coil of wire in the support provided for this purpose, so that the coil rotates clockwise when in operation.
Make sure that no part protrudes from the coil of wire. Use the SOLTER 56125 adapter for coils of 150mm diameter.
The end of the wire must be filed so that it slides correctly and does not get stuck or damage the guide. Adjust the
brake so that the coil does not continue rotating when the motor stops. An excessive pressure from the brake can
make that the feeding system skids, causing defects in the weld. This brake is located inside the wire coil holder. Fi-
nally, screw the screw firmly to secure the coil with the coil holder. Pass the wire through the motor rollers so that it
penetrates 10cm into the torch towline and then close the roller clamps. During the welding process, the drive motor
access door and the lid of the coil holder must remain closed.
SOLTER
SOLDADURA S.L. AEROPROCESS 13