PushPull Unit
The PushPull unit must be adjusted prior to each initial start-up.
In case no adjustment is made the standard parameters will be
used - which may result in that the weld result is not satisfactory.
- Select the function „PPU" in the second menu level (2nd).
- Use the adjusting dial
unit from the following list
5 ....... Hand PushPull with power potentiometer
6 ....... Hand PushPull without power potentiometer
7 ....... Binzel Hand PushPull „PP 240D/401D" 42V with po-
wer potentiometer
8 ....... Binzel Hand PushPull „PP 240D/401D" 42V without
power potentiometer
9 ....... Binzel Roboter PushPull „WH/PP (WH/241)" 42 V
10 ..... Binzel Roboter PushPull „WH/PP" 24V
11 ..... Dinse Roboter PushPull „DIX MAPTZ 2/500" 42 V
12 ..... Hulftegger Hand PushPull 24 V
13 ..... Intermediate wirefeeder „VR 143-2"
16 ..... „Cobra Gold" HandPushPull 24 V
1)
Motor and gear tolerance may cause functional variation
- possibly adjustment at the factory required.
- Press torch key
- Uncouple drive units of both wire feed motors (e.g. welding
torch and wire feeder) - wire feed motors must be unloaded
Error codes on the display
Error code
Err | E11
Err | E16
Err | Et0
Note! Any error not included in above list can only be eliminated by the Castolin after-sales service. Note down the respective error
code as well as serial number and configuration of the power source and contact the Castolin after-sales service.
to select the respective PushPull
1)
1)
1)
1)
1)
Cause
PPU adjustment: step 2 (St2) started in
decoupled condition
PPU adjustment: quick stop activated by
pressing torch key
PPU adjustment: wrong measurement
- Press torch key
The wire feed motors are adjusted when in unloaded condition;
in the meantime the right-hand display will read „run".
- As soon as the adjustment in unloaded condition is comple-
te, the display will read „St2"
- Uncouple drive units of both wire feed motors
- Feed in the welding wire in the drive units of both wire feed
1)
(e.g. welding torch and wire feeder)
1)
Caution! Hold welding torch such that it is directed away
from the body - hazard from welding wire coming out.
- Press torch key
Wire feed motors are adjusted when in loaded condition; in
the meantime the right-hand display reads „run"
- Adjustment of the PushPull unit is successfully completed if
the displays read „PPU" and the value adjusted, e.g. „5"
- Press the MEM button
52
twice to exit the Setup menu
Elimination
Couple wire rolls and press torch key to
repeat process
Press torch key to repeat process
Press torch key to repeat process