sideration when using the machine, as well as the risks associated with its use:
RISKS RELATED TO THE INSTALLATION LOCATION
The location where the machine is installed may present risks that could impact correct
operation of the machine (temperature, humidity, rain, etc.)
ELECTRICAL RISK
Given that the machine is fitted with electrical devices, a risk of electrocution exists if
a fault were to occur. The electrical power cord should be fitted with suitable control
and protection devices (thermal magnetic circuit breaker and differential circuit breaker).
MECHANICAL RISK
The machine is fitted with tools (cutter and tracer) that are necessary for key duplication.
The operator should therefore be careful in order to prevent cutting their hands when
duplicating keys or replacing the tools.
The operator should avoid wearing necklaces, bracelets, rings and/or clothing that could
become trapped in the machine or get caught up in the moving parts.
We recommend wearing a cap to cover and contain your hair, especially for those ope-
rators with long hair.
3. INSTALLATION AND PREPARATION OF THE
MACHINE
Installation of this machine presents no difficulty whatsoever, but you should not attempt to ins-
tall, adjust or operate the machine without reading this user manual first. The machine leaves
our factory ready for use and only needs to be calibrated for the tools that are going to be used.
3.1 ENVIRONMENTAL CONDITIONS IN THE WORKSHOP
• The machine should be used in places with an ambient temperature of between 0º and 40º C,
a relative humidity of less than 50-60% and good lighting so that it can be used and maintained
correctly.
Use of the machine in explosive atmospheres or in the presence of flammable liquids or
gases is strictly prohibited.
3.2 CHARACTERISTICS OF THE LOCATION FOR
INSTALLATION
• Place the machine on a solid horizontal work surface capable of properly supporting its weight
(16 kg).
• The height of the work bench should be adapted to the height of the operator. The machine
should be at the same height as the pelvis of the operator.
• We recommend leaving 30 cm of free space around the machine for normal use and mainte-
nance.
The voltage connected to the machine should be the same as that connected to the works-
hop and the workshop should have an Earthing connection and differential circuit breaker.
3.3 PREPARATION OF THE MACHINE
After positioning the machine on the work bench, the parts that come packaged separately will
need to be assembled by the customer as follows:
• Connect the power cord to the electrical power supply.
4.- MACHINE CHARACTERISTICS
The ECCO-AUTOMATIC is an automatic copying machine that is both robust and precise.
It is designed to duplicate flat keys of cylinder locks, car keys, and cruciform (cross-sha-
ped) and special keys.
4.1 KEY FAMILY
La máquina ECCO-AUTOMATIC duplica los siguientes tipos de llaves:
• Llaves planas
• Llaves de vehículos
• Llaves cruciformes.
ECCO AUTOMATIC
4.2 PARTS OF THE KEYS
1. Head
2. Neck
3. Top shoulder
4. Bottom shoulder
5. Teeth
6. Blade
7. Back
8. Tip
4.3 MAIN PARTS OF THE MACHINE
The main parts of the machine are described below:
See Figures 1A and 1B
1. Cutter: Made from high-speed steel (HSS).
2. Tracer: Specifically designed to read the key coding.
3. Clamps: Can be rotated to one of four different sides, allowing different key types to
be secured. The various keys that can be secured in each side are explained in a separate
section of this manual.
4. Clamp handle: For ergonomic opening and closing of the clamps.
5. Carriage assembly: Fitted with two clamps.
6. Carriage assembly positioning levers: for manually moving the carriage assembly into
position at the start of a cutting cycle.
The machine is fitted with two ergonomically designed levers. The operator
MUST hold the two levers (6), one in each hand, when moving the carriage as-
sembly into the cutting start position.
7. Stopper handle: The stoppers are used to position and align the key.
8. Tracer depth adjustment control: This is used to adjust the coding depth, with cente-
simal precision.
9. Carriage assembly movement limiter: to prevent the cutter from machining the clamps.
10. Transparent protector: Provides protection from the cutter.
11. Motor housing: To hide and protect the motor that rotates the cutter.
12. Swarf tray: Most of the swarf produced when coding the key is collected here.
13. Brush: Used to remove burr from the key during the cutting process.
14. Brush button: The brush rotates while this button is pressed.
15. Power switch: Automatic cutting begins after holding this button and the brush but-
ton (14) for approximately three seconds.
16. Emergency button:
This button will stop the cutter at any point during an automatic cutting cycle.
Press this button again to restart the cutter if the time needed to complete the
automatic cutting cycle has not passed. The cycle lasts for approximately 30 se-
conds.
17. Red light: This is lit when the machine is running.
18. Plug: For connection to a power supply.
The plug is fitted with a 6A/220V fuse that protects against any potential faults
in the electrical circuit.
19. Master switch: for switching the machine on or off.
4.4 TECHNICAL DATA
Motor:.........................Single phase 220V, 50Hz, 0.18Kw,1350 rpm, 1.7 Amp.
(Optional: 110V, 60Hz, 0.18Kw,1700 rpm, 3.14 Amp.)
Cutter:.........................Extra quick speed steel Ø63 x 16 x 5 mm
Speed: ........................1350 rpm
Clamps:.......................Of steel with 4 trunnion sides.
Displacement:: ...........Automatic, on self-lubricating
bearings, and activated by an off-centre motor-reducer.
Effective travel ...........Axis X = 43 mm
Dimensions:................Width = 470 mm, Depth = 245 mm, Height = 280 mm.
Weight:.......................22 Kg
4.5 COMPONENTS AND FUNCTIONAL PARTS
4.5.1 ACCESSORIES
1.-18-size fixed spanners.
2.-Spanners for lateral and depth adjustment of the machine.
3.-Wedges to adjust the tip of the key.
4.-Recessed wedges to cut cross-shaped keys.
5.-Set of allen keys (2, 2.5, 3, 4, 5)
6.-1.20 mm rods
KEY CUTTING MACHINE
11