Heating process
This does not fall directly under the
does not run at
heading "Faults".
the set maximum
Whether the heater can reach its maximum
power.
power depends on a number of factors.
1. Is the main voltage max. 400 V or is
it lower, e.g. 380 V? Or does it drop
during operation? (There is not a lot
that can be changed here.)
2. Are you using the optimum
combination of inductor and
workpiece? Use the "Advice" function
to optimise this.
3. Material to be heated.
4. Can the system enter resonance? This
is determined also by points 2 and
3. If the inductor operates partly or
completely out of resonance, the power
factor of the system will decrease.
Temperature
Check whether the sensor is correctly
measurement
connected. The + and – of the plug must
deviates.
correspond to those of the socket.
Inspect the sensor head for soiling and
clean, if necessary. Soiling acts as an
insulation and leads to deviations in
measurements.
16. Coupling of generators (optional)
16.1 Physical coupling of generators
Schaeffler medium-frequency generators can be coupled so that
they heat a workpiece together.
This function is an option and is not activated as standard on
every generator.
If you discover this function is important for you later on, the
option can be activated at any time.
A maximum of 10 generators can be coupled. The generators
do not have to be of the same type for this. 22 kW and 44 kW
generators can be coupled to one another at random.
When coupling the generators, pay attention to the total power
that can be supplied by the plant installation.
Coupling of two generators:
Two generators are coupled together directly using an Ethernet
cable via the Ethernet ports on the front of the two generators.
Connect the ports with the following symbols:
The cable to be used can be a standard CAT5 or CAT6 Ethernet
cable.
Coupling of more than two generators:
More than two generators are coupled via a network switch.
Connect Ethernet cables to a network switch via the Ethernet ports
on the front of the generators.
Connect the ports with the following symbols:
The cable to be used can be a standard CAT5 or CAT6 Ethernet
cable. The network switch can also be a standard type available
on the market. The only point to be noted here is that the switch
used must have at least the same number of ports available as
the number of generators to be coupled.
Schaeffler Technologies
When the (cable) connections have been made between the
generators, the "Network IDs" have to be entered in the system
settings on page 5/5.
There are 3 different possibilities:
Network ID = 0:
No coupling, generator operates as a stand-alone machine
Network ID = 1:
Coupling with an(other) generator(s) set to a network ID of 2 to
10. A generator with network ID 1 is the server.
Network ID = 2 to 10:
Coupling with an(other) generator(s) of which one is set to
"Network ID 1" Generators with network ID of 2 to 10 are clients.
Setting generator as server:
Touch the box under "Network ID". A numerical keypad is
displayed. Enter "1" followed by "OK" here. The following screen
appears.
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