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iSENSE TRACK ARC
If required
11 Faults and troubleshooting
► Observe the documentation for the welding components.
► Contact your retailer or ABICOR BINZEL in the event of questions or problems.
Tab. 6
Faults and troubleshooting
Fault
Ethernet connection cannot
be established.
Power supply cannot be
established.
Tracking is inaccurate or
does not work.
12 Disassembly
Disconnect the device from the power supply.
1
Switch off the power to the entire welding system/welding machine or robot.
2
Disconnect the sensor cable from the sensor head.
3
Close the gas supply (if applicable).
4
Disconnect all cables and supply connections.
5
Remove the device from the system/robot.
6
Release the sensor head from the quick-release plate/cooling element.
7
Remove the sensor head from the quick-release plate/cooling element.
8
► Have a trained specialist perform an internal sensor inspection or
contact the ABICOR BINZEL service team.
► Have a trained specialist clean the sensor's inner protective glass or
contact the ABICOR BINZEL service team.
► Have a trained specialist replace lenses or contact the
ABICOR BINZEL service team.
► Have a trained specialist replace the CMOS camera or contact the
ABICOR BINZEL service team.
► Have a trained specialist replace the laser or contact the
ABICOR BINZEL service team.
► Have the ABICOR BINZEL service team perform a calibration.
Cause
Sensor cable is not correctly inserted in the
sensor head and the breakout board.
Ethernet cable from the breakout board to the
Ethernet switch or PC/PLC is not correctly
inserted.
Sensor cable not correctly connected.
Optics dirty.
Incorrectly configured parameters.
Working distance configured incorrectly.
11 Faults and troubleshooting
Troubleshooting
► Check if the sensor cable is correctly
connected.
► Check if the Ethernet cable is correctly
connected.
► Have an electrician check if the power
supply is correctly established.
► Check if the replaceable protective window
is dirty and replace if necessary.
► Check if all parameters in the software
interface have been correctly configured.
Software instructions
► Check that the working distance has been
correctly configured.
7.4 Attaching the sensor head on
page EN-16
EN - 23
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