Garant XPENT Manual De Instrucciones página 9

1. General instructions
Read and observe the operating instructions, keep them as a reference for
later and ensure they are accessible at all times.
Warning symbols
WARNING
CAUTION
NOTICE
i
QQR code for further product information
https://hog.tools/man-xtric
1.1. EXPLANATION OF TERMS
The term "clamping device" used in these instructions for use refers to the centring
vice.
2. Safety
2.1. GROUPED SAFETY MESSAGES
CAUTION
Moving components
Crush hazard between workpiece and top jaws.
» During the clamping process, do not reach between the top jaws or the moving
components.
» Wear close-fitting work clothing, safety gloves, safety glasses and safety shoes.
2.2. INTENDED USE
Clamping device for mounting on a machine intended to perform milling operations.
For clamping workpieces in the blank or partially machined state. Adaptation to
workpiece geometry possible thanks to various versions and top jaws. Use only when
correctly assembled and with safety devices and guards on the machine fully opera-
tional.
2.3. REASONABLY FORESEEABLE MISUSE
Do not use for milling or turning. Do not mount components not in accordance with
the specification. Do not carry out any unauthorised modifications. Do not use in po-
tentially explosive atmospheres.
2.4. PERSONAL PROTECTIVE EQUIPMENT
Adhere to the national and regional regulations on safety and accident prevention.
Select and provide protective work wear, such as foot protection and protective
gloves, that is appropriate for the respective activity and the expected risks.
2.5. DUTIES OF THE OPERATING COMPANY
The operating company must ensure that personnel who work on the product com-
ply with the regulations and provisions together with the following instructions:
 National and regional regulations for safety, accident prevention and environ-
mental protection regulations.
 No damaged products are assembled, installed or commissioned.
 The necessary protective equipment is provided.
2.6. PERSONNEL QUALIFICATIONS
Ensure that all of the works listed below are carried out by qualified specialist person-
nel:
Trained person
Specialist mechanical fitter
Activity Trained person
Operation x
Checking for faults -
Rectifying faults -
Aligning, setting up -
Maintenance -
Decommissioning -
Tab. 1: Legend: (x) permitted (-) not permitted
Meaning
Indicates a hazard which if not avoided
may lead to death or serious injury.
Indicates a hazard which if not avoided
may lead to minor or moderate injury.
Indicates a hazard which if not avoided
may lead to damage to property.
Indicates useful tips and instructions to-
gether with information for efficient and
problem-free operation.
Persons who have been instructed in ac-
cordance with these operating instruc-
tions and trained on the use of the device
for the task at hand.
Persons who are qualified / have been
trained in the field of mechanical fitting
as specified in the nationally applicable
regulations.
Specialist mechanical fit-
ter
x
x
x
x
x
x
2.7. GUARDS
Guards on the machine on which the clamping device is mounted must be checked
for effectiveness each time it is used. Secure the machine against being switched on
again accidentally. Check that the clamping device is correctly mounted.
 Remove guards only after the machine has come to a complete stop.
 If there is a hazardous situation or an accident, press the EMERGENCY STOP.
 The EMERGENCY STOP on the machine must be activated during all cleaning,
maintenance and repair operations.
3. Transport
Avoid shocks/vibrations during handling. Use appropriately sized means of transport.
WARNING
Suspended loads
During lifting and transport of the clamping device there is a risk of accidents which
may be fatal or cause crush injuries due to components or items of equipment falling
or swinging uncontrollably.
» When items are being lifted, transported and put down, do not walk under or
reach under suspended loads.
» Check that lifting gear is securely attached. Do not attach lifting gear to project-
ing components.
» Use only approved hoists and lifting gear rated for a sufficient safe working load.
» Transport work may be performed only by persons who have been instructed in
the safety aspects of hoists and transport work.
4. Device overview
A
1 Locking screw
2 Spindle anchor
3 Spindle extension
4 Knurled nut
5 Spindle drive
5. Mounting
5.1. MOUNTING THE SPINDLE ANCHOR
A
Hex key 5, 10; torque wrench (100 Nm)
ü Worktable has been cleaned.
ü Components have been cleaned.
1. Position the base rail (9) on the machine worktable and fasten it.
2. Push the fixed jaw (10) onto the base rail (9) and align it.
3. Tighten the locking screws (1).
» Fixed jaw (10) has been mounted.
4. Open the spindle lock (8) on the fixed jaw (10).
5. Guide the spindle anchor (2) into the hole on the fixed jaw (10).
6. Close the spindle lock (8) on the fixed jaw (10).
» Spindle lock (8) does not protrude.
» Spindle anchor (2) has been mounted.
5.2. MOUNTING THE SPINDLE EXTENSION (OPTIONAL)
A
Hex key 5, 10; torque wrench (100 Nm)
ü Spindle anchor has been mounted. [} Page 9]
ü Components have been cleaned.
1. Open the knurled nut (4) as far as it will go.
2. Connect the spindle anchor (2) and spindle extension (3) using claws.
3. Close the knurled nut (4) so that it is hand-tight.
» Spindle extension (3) has been mounted.
5.3. MOUNTING THE SPINDLE DRIVE
A
Hex key 5, 10; torque wrench (100 Nm)
ü Spindle anchor has been mounted. [} Page 9]
ü Spindle extension has been mounted (optional). [} Page 9]
ü Components have been cleaned.
1. Open the knurled nut (4) as far as it will go.
2. Connect the spindle drive (5) and spindle anchor (2) / optional spindle extension
(3) using claws.
3. Close the knurled nut (4) so that it is hand-tight.
» Spindle drive (5) has been mounted.
5.4. MOUNTING THE CLAMPING SYSTEM
A
Hex key 5, 10; torque wrench (100 Nm)
6 Movable jaw
7 Crank
8 Spindle lock
9 Base rail
10 Fixed jaw
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