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3. Prior to Operation
Always ensure tools are used,
inspected and maintained in
compliance with the respective
local, state, national or federal
regulations.
• Before starting to work, disconnect enginge
from power supply. Carefully read operating
instructions for the engine and if necessary
for the other equipment assemblies and
devices (e.g. radio etc.)
ATTENTION
Ensure that the radio code is recorded.
CAUTION
Jacked up vehicles must be secured
adequately.
ATTENTION
Only use appropriate spare parts.
4. Operation
Timing Belt Replacement on CITROËN /
PEUGEOT Diesel and Petrol Engines
4.1 Diesel Engines
• Part 1A:
Diesel Engines TUD / XUD / DW8
• Part 1B:
Common Rail HDi Diesel Engines
4.2 Petrol Engines
• Part 2A:
TU and XU Engines
• Part 2B:
EW Engines
4.1 Diesel Engines
Part 1A:
Diesel Engines TUD / XUD / DW8
(Distribution Injection Pumps)
Crankshaft / Flywheel TDC Locking Pins
➪
For model usage / engine codes
refer to Application Chart, pages 6-9.
experienced mechanics. Always wear personal protective equipment.
28
Composition and Function
Maintenance work on engines must be carried out only by
1
Figure
page 3
Crankshaft / Flywheel TDC Locking Pins
3788-1, 3788-2 and 3788-3
• These 3 x shaped locking pins are designed
to provide access to the flywheel datum
hole enabling the engine to be locked at
TDC.
• Use of these specially shaped Locking Pins
is essential to overcome difficult access
around starter motors/injection pumps etc.
Pin Guide:
XUD7, XUD9AU/9TF,
XUD11, DJ/DK
XUD9A, 9TE, 9BTF, 11BTE
TUD3, TUD5
DW8
Camshaft / Injection Pump Locking Pins
➪
For model usage / engine codes
refer to Application Chart, pages 6-9.
2
Figure
, page 3
Locking Pins/Bolts – Camshaft and
Injection Pump
3788-4, 3788-5, 3788-6, 3788-7,
3788-8 (x3), 3788-9 and 3788-17
• CITROËN / PEUGEOT engines have timing
holes through camshaft sprockets and
injection pump sprockets and fixed datum
holes on the engine to allow the camshaft
and injection pump to be locked in their
timed positions by using sized locking pins
Pin Guide:
TUD3, XUD7,
XUD9, XUD11
Camshaft and
Pump
DJ5, DKATE
Pump
TUD5, DJ5T
Pump
TUD5
Camshaft
DJ5, DKATE,
DJ5TED
Camshafts
DW8
Camshaft
Pump
GB
3788-1
3788-2
3788-3
3788-1, 3788-2
3788-8
3788-4
3788-5
3788-6
3788-7
3788-9
3788-17,
3788-5
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