Wire Loading - GYS SMARTFEED M-4 Manual De Instrucciones

INSTALLATION - USING THE PRODUCT
Only experienced personnel, authorised by the manufacturer, may carry out the machine's set-up. During set-up, ensure that the power source is
unplugged from the mains. It is recommended to use the welding cables supplied with the unit in order to obtain the optimum product settings.
DESCRIPTION OF THE EQUIPMENT (I)
1- Euro connector
2- Power relay connector
3- Air outlet connector
Collision sensor connector (M-4)
4-
24-pin connector for Push-Pull torch and collision sensor (MB-PP)
5- Optional input/output connectors
6- Connector for the welding power source
7- Connector for wire end sensor
8- Air inlet connector
PRODUCT OVERVIEW
The SMARTFEED robotic wire feeders (M-4 and MB-PP) have been designed to work exclusively with GYS power sources from the NEOPULSE range:
- NEOPULSE 500 G (ref. 014503)
- NEOPULSE 400 G (ref. 014497)
- NEOPULSE 400 CW (ref. 062061)
- NEOPULSE 320 C (ref. 062474)
The SMARTFEED M-4 is equipped with a 115W DC motor.
The SMARTFEED MB-PP wire feeder is equipped with a 100W BRUSHLESS motor.
The connection between the power source (NEOPULSE) and the wire feeder (SMARTFEED) is made via a dedicated interconnection cable.
These wire feeders can be used with both manual and robotic MIG-MAG torches.
The SMARTFEED MB-PP wire feeder is compatible with Push-Pull robotic torches (see specifications on the following pages).
PRECAUTIONS
Make sure the main welding power source switched off when connecting or disconnecting the wire feeder.

WIRE LOADING

a
b
- Check the inscription on the roller to ensure that the rollers are suitable for the wire diameter and
the wire material (for a Ø 1.2 wire, use the Ø 1.2 groove).
- Use V-grooved rollers for steel and other hard wires.
- Use U-grooved rollers for aluminium and other soft, alloyed wires.
14
SMARTFEED M-4 / MB-PP
+ remote HMI option available (ref.
a
To change the rollers, do the following:
- Loosen the knobs (a) to the maximum and lower them.
- Unlock the rollers by turning the retaining rings (b) by a quarter turn.
- Fit the correct drive rollers for your use and lock the retaining rings in place.
The rollers supplied are double steel groove rollers (1.0 and 1.2).
: visible inscription on the roller (example: 1.2 VT)
: groove to be used
To install the wire, follow the steps below:
- Loosen the dials to the maximum and lower them.
- Insert the wire, then close the motor reel and tighten the dials as shown.
- Activate the motor by pressing the manual wire inching button (I-10).
9- Gas inlet connector
10- Manual motor control (wire inching)
11- Manual motor control (wire retraction)
12- Manual gas valve control (purge)
13- Manual air valve control (cleaning)
14- Access panel for wire connector fitting
15- Power supply indication LED
16- Wire-feed motor
062122)
EN