Lift locking device (28.2)
The machine is equipped with an automatic device which stops lifting if the battery is discharged to 0%. The action of this device is shown by the red led on the battery level indicator. If this
device intervenes, it is necessary to drive the truck to a battery charger and act as described in the section "Battery charging".
Controls (19.13) - (see fig.3)
1) Accelerator; 2) Dead man's handle; 3) Audible detector pushbutton; 4) Raising button; 5) Lowering button; 6) Master switch; 7) Battery warning light; 8) Creep speed button (reduced speed);
9) Battery status and hour-counting display.
MAINTENANCE (20.6+X39)
Maintenance must be carried out by specialized personnel. The truck must undergo a general check up at least once a year. After every maintenance operation the performance of the truck
and its safety devices must be checked. Inspect the truck periodically so as not to risk the machine stopping or danger for personnel! (see maintenance table).
Note: Disconnect the master switch before carrying out any maintenance operation
Maintenance table
ELEMENT
Check load bearing elements
STRUCTURE AND FORKS
Check nuts and bolts are tightened
Check for backstops and play
Check performance
Check lining for wear
BRAKES
Check braking power
Check play (about 0,4 mm)
Check wear
WHEELS
Check bearing play
Check anchorage
Check play
STERING BAR
Check sideways movement
Check return to vertical position
Check wear of remote control switch
Check connections, cable trouble
Check master switch
ELECTRICAL SYSTEM
Check horn
Check dead man's button
Check fuse values
Check performance
Check oil level
Check for leaks and wear of
connections
HYDRAULIC SYSTEM
Change oil/filter
Check performance of pressure
limiting valve
Check flow limiting valve
Lubrication table
LUBRICATION
POINTS
LUBRICATOR
WHEELS AND ROLLERS Lithium grease NLGI-2
LIFTING CHAIN
Lithium grease NLGI-2
MAST GUIDES
Lithium grease NLGI-2
HYDRAULIC UNIT
Oil ISO VG 32
Use hydraulic oil apart from motor and brake oil.
Note: respect the environment when discarging the used oil. The oil should be stored
in adrum that should be consigned to the nearest collecting station. Do not dump the
oil in the ground or in unsuitable places.
EVERY
CHECKS
3 MONTHS
6 MONTHS
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KIND OF
EVERY
3 MONTHS
6 MONTHS
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ELEMENT
12 MONTHS
CYLINDER
ELECTRIC MOTORS
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BATTERY
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INSPECTIONS
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Setting the drive wheel height (Fig. 5)
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Set the drive wheel height following the next steps:
1) Unmount the lower cover;
2) Keeping the tiller in "0" position, insert a screwdriver in the spacer hole rif.1, then turn the
tiller towards "A" direction (1/4 turn = 0,5 mm extraction of the drive wheel);
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3) Remove the screwdriver and rotate the tiller towards "B" direction, returning in "0" position;
4) Ripeat steps 2 and 3 until it is needed (In case the wheel results excessively extracted
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repeat the 2 and 3 steps turning the tiller towards the opposite direction);
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5) Lock the ferrule ref.2 against the spacer ref.1, then replace the lower cover.
Note: replace the wheel before its thickness is lower than 5 mm.
12 MONTHS
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CLEANING THE TRUCK: Clean the parts of the truck, except electrical and electronic
elements, with a damp cloth. Do not use direct jets of water, steam or inflammable liquids.
Clean electrical and electronic components with dehumidified compressed air at low pressure
(max. 5 bar) or with a non metallic brush.
11
CHECKS
Check performance leaks and wear
of gaskets
Check pulleys
Check wear of brushes
Check starting motor relay
Check voltage of elements
Check anchorage and hold of terminals
Check cables
Grease terminals with Vaseline
Check connection to electrical circuit
earth
Check ascent and descent speed of
lifting forks
Check safety devices
Test raising and lowering with nominal
load
EVERY
3 MONTHS
6 MONTHS
12 MONTHS
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