6
Annex
6.1
100 hours inspection form
SERIAL NUMBER
(over 600 hours, print more of these pages at
https://portablewinch.info/)
Date
Hour meter reading
(yes / no)
GEARBOX
Warning labels present and legible
Any leaks found
Gearbox oil level is OK
All screws and bolts are tight
Anchor hooks - no cracks, clasp is working
Shaft end-play less than 0.5 mm (0.020'')
Drum keyway is tight
Capstan shaft & seal area are clean
Rope entry pulley (brass pulley) rotating,
no flat section
Cracks in housing found
ROPE GRABBING SYSTEM/WINCH
CONTROLS
Main plate pivots freely
Pivot bolt is tight
No excessive wear on pivoting parts
Throttle control operational
CLUTCH
(PCH1000 / PCH2000 ONLY)
Clutch rotor is tight, no cracks or uneven
wear
Clutch drum is tight, turns freely,
wall is >2 mm
MOTOR
(PCH1000 / PCH2000 ONLY)
Spark plug is clean with proper gap
Idle speed is adjusted
Valve clearance within specs
Fuel tank/filter are clean
Spark arrestor is clean
Oil is new and level is good
Air filter is clean
ROPES, HOOKS, LINKS
Rope is in good condition - whole length
Rope termination is not damaged
Hooks are in good condition
Links (shackles, carabiners, etc.) are good
Part 1
INITIAL
INSPECTION
#1
#2
#3
S / N:____________________
#4
#5
#6
EN
13