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1. Special tools .............................. 5-2
2. Parts Layout .............................. 5-4
Engine .......................................... 5-4
Recoil Starter ................................. 5-6
Magneto • Electric Parts ..................... 5-8
Intake Manifold ................................. 5-12
Cylinder Crank Case ........................ 5-14
Piston & Crank Shaft ........................ 5-20
3. Inspection Items ........................ 5-22
1) Removing Power Unit .................. 5-22
2) Removing Recoil Starter ............... 5-24
3) Removing Flywheel ..................... 5-26
4) Removing Electric Parts ............... 5-26
6) Removing Advancer Arm ............ 5-30
Carburetors .............................. 5-30
Reed valves .............................. 5-34
11) Removing Thermostat Inspection of
Thermostat .............................. 5-36
12) Removing Cylinder Head ............ 5-38
14) Removing Exhaust Cover ............ 5-42
5

Power Unit

16) Removing Crank Case ............... 5-44
18) Removing Pistons ..................... 5-46
22) Inspection of Pistons .................. 5-54
23 )Assembling Crank Shaft ............ 5-58
32) Installing Advancer Arm ............... 5-76
33) Installing Electric Parts ............... 5-78
34) Installing Flywheel ..................... 5-78
35) Installing Power Unit .................. 5-80
Pistons .................................... 5-60
Crank Case .............................. 5-68
Intake Manifold ........................... 5-72
Intake Silencer ........................... 5-74
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