Assembly
Crank rod and eccentric
assembly
1 Place crank rod (7) on 2
/
1
diameter steel pipe from kit.
2 Install ball bearing assembly (6) into crank
rod (7) (
Fig. 14).
†
3 Place eccentric (5) in
ball bearing (6).
4 Place one end of inner retaining ring (4) on
top of eccentric (5).
5 Squeeze other end of retaining ring (4)
toward center and slide
retaining ring (4) into place.
6 Repeat process with outer
retaining ring (3).
7 Align holes of counter-balance
weights (2) with threaded holes of
eccentric (5) and place on eccentric (5).
8 Insert flat head screws (1) into counter-
balance weight (2) and torque flat head
screws (1) to torque of
100–110 in.lbf. (11.3–12.4 Nm).
4
7
6
5
4
3
2
1
Pump
1 Install ball (23) into lower bushing and
plunger (24) (
2 Insert check rod (22) into pump
plunger (23).
in (63,5 mm)
3 Place spring (21) onto check rod (22).
2
4 Thread plunger link rod (20) into pump
plunger (24).
5 Insert lower bushing pump plunger (24) into
tool (T1).
6 Align hole in lower bushing pump
plunger (24) with hole in the supplied
tool (T1) (
7 Insert pin into hole of tool (T1) and into
lower bushing pump plunger (24).
8 Torque lower bushing pump plunger (24) to
torque of
110–125 in.lbf. (12.4–14.1 Nm).
9 Install steel back up ring (17) onto threads of
upper bushing and plunger end (10).
10 Slide o-ring (18) onto upper bushing and
plunger end (10).
Fig. 14
1
2
3
Fig. 15).
†
Fig. 16).
†
8
9
13
14
15
10
16
17
18
19
20
21
14
T1
11 Install retaining clip (19) on
upper bushing and plunger end (10).
12 Install o-ring (9) on upper
bushing and plunger end (10).
13 Place outlet pin (8) into vise.
14 Apply thread locker to threads of upper
bushing and plunger end (10).
15 Thread upper bushing and plunger
end (10) into outlet pin (8).
16 Torque to 110–125 in.lbf. (12.4–14.1 Nm).
17 Install back-up washer (15) inside wrist
pin anchor
(13).
18 Place new cup seal (16) inside wrist pin
anchor (13).
19 Clean threads of wrist pin anchor (13).
20 Install o-ring (14) on wrist pin
anchor (13) (
Fig 15).
†
21 Insert upper bushing and plunger
end (10) into wrist pin anchor (13)
and
tighten.
22
23
24
25
26
28
27
29
30
Fig. 16
Fig. 15