Zenit pumpBOX GR 75 S Manual De Instalación página 15

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TABLE OF CONTENTS

1. GENERAL INFORMATION ..........................................................................................................................................................................................16

1.1 Identification of the manufacturer ..............................................................................................................................................................................16

1.2 Meaning of the symbols used in the manual .............................................................................................................................................................16

1.3 Warnings ...................................................................................................................................................................................................................16

1.4 Qualification of installation and maintenance personnel ...........................................................................................................................................16

1.5 Personal protective equipment (PPE) .......................................................................................................................................................................16

1.6 Residual risks ............................................................................................................................................................................................................16

1.7 Warranty ....................................................................................................................................................................................................................16

2. PRODUCT INFORMATION .........................................................................................................................................................................................17

2.1 Description.................................................................................................................................................................................................................17

2.2 Intended use ..............................................................................................................................................................................................................17

2.3 Operating Conditions .................................................................................................................................................................................................17

2.4 Technical specifications .............................................................................................................................................................................................17

2.5 Noise level .................................................................................................................................................................................................................17

2.6 Nameplates and labels ..............................................................................................................................................................................................18

2.6.1 Lifting station nameplate.........................................................................................................................................................................................18

2.6.2 Motor nameplate.....................................................................................................................................................................................................18

2.6.3 Adhesive labels.......................................................................................................................................................................................................18

2.7 Meaning of the name .................................................................................................................................................................................................19

3. TRANSPORT AND STORAGE ....................................................................................................................................................................................19

3.1 Preliminary checks ....................................................................................................................................................................................................19

3.2 Handling and lifting ....................................................................................................................................................................................................19

3.3 Storage ......................................................................................................................................................................................................................19

4. INSTALLATION ...........................................................................................................................................................................................................20

4.1 Warnings ...................................................................................................................................................................................................................20

4.2 Fitting for emptying in an emergency ........................................................................................................................................................................20

4.3 Installation of the lifting station ..................................................................................................................................................................................20

4.4 Inlet pipe ....................................................................................................................................................................................................................20

4.5 Outlet pipe (see Annex 4) ..........................................................................................................................................................................................21

4.6 Shut-off valve .............................................................................................................................................................................................................21

4.7 Vent system ...............................................................................................................................................................................................................21

4.8 Maximum level alarm float .........................................................................................................................................................................................21

4.9 Level sensor 4-20 mA ................................................................................................................................................................................................21

5. ELECTRICAL CONNECTIONS ...................................................................................................................................................................................22

5.1 Warnings ...................................................................................................................................................................................................................22

5.2 Cables .......................................................................................................................................................................................................................22

5.3 Earthing .....................................................................................................................................................................................................................22

5.4 Thermal protection .....................................................................................................................................................................................................22

5.5 Infiltration probe (only for pumpBOX DG)..................................................................................................................................................................22

5.6 Electrical control panel ..............................................................................................................................................................................................22

5.6.1 Recommended electrical control panels (not included) ..........................................................................................................................................22

5.7 Capacitor (only for models with single-phase pumps) ...............................................................................................................................................23

5.8 Connection to the electrical control panel..................................................................................................................................................................23

6. COMMISSIONING .......................................................................................................................................................................................................23

6.1 Checking the direction of rotation of the impeller ......................................................................................................................................................23

6.2 Testing .......................................................................................................................................................................................................................23

7. MAINTENANCE ..........................................................................................................................................................................................................24

7.1 Ordinary maintenance ...............................................................................................................................................................................................24

7.2 Type of interventions and frequency ..........................................................................................................................................................................24

7.3 Warnings ...................................................................................................................................................................................................................24

7.4 Hydraulic maintenance ..............................................................................................................................................................................................24

7.4.1 Tank and system .....................................................................................................................................................................................................24

7.4.2 Pump ......................................................................................................................................................................................................................24

7.4.3 Vent valve (see Annex 6) ........................................................................................................................................................................................24

7.5 Electrical maintenance ..............................................................................................................................................................................................24

7.5.1 Motor ......................................................................................................................................................................................................................24

7.5.2 Cable ......................................................................................................................................................................................................................24

7.5.3 Level sensor (see Annex 7) ....................................................................................................................................................................................24

7.5.4 Alarm float (see Annex 8) .......................................................................................................................................................................................25

7.6 Replacement parts ....................................................................................................................................................................................................25

7.7 Scheduled maintenance and assistance service.......................................................................................................................................................25

8. INACTIVITY, DECOMMISSIONING AND DISPOSAL ............................................................................................................................................26

8.1 Warnings ...................................................................................................................................................................................................................26

8.2 Inactivity.....................................................................................................................................................................................................................26

8.3 Decommissioning ......................................................................................................................................................................................................26

8.4 Disposal .....................................................................................................................................................................................................................26

9. TROUBLESHOOTING ................................................................................................................................................................................................26

ELECTRICAL CONNECTIONS DIAGRAMS ...................................................................................................................................................................75

TECHNICAL DATA AND PERFORMANCE ..................................................................................................................................................................79

MAIN COMPONENTS .....................................................................................................................................................................................................80

STANDARD INSTALLATION ...........................................................................................................................................................................................82

ANNEX 1: Procedure for installing the FITTING FOR EMPTYING IN AN EMERGENCY ..............................................................................................83

ANNEX 2: LIFTING STATION installation procedure ......................................................................................................................................................83

ANNEX 3: Procedure for INLET PIPE installation ...........................................................................................................................................................84

ANNEX 4: OUTLET PIPE installation procedure .............................................................................................................................................................84

ANNEX 5: Vent system....................................................................................................................................................................................................85

ANNEX 6: VENT VALVE maintenance procedure ...........................................................................................................................................................85

ANNEX 7: LEVEL SENSOR maintenance procedure .....................................................................................................................................................86

ANNEX 8: MAXIMUM LEVEL ALARM FLOAT maintenance procedure .........................................................................................................................86