Routing Cable Housings In The Aeroflat Bar; Important; Bar Routing With An Electronic Groupset (Shimano Di2 Type) - Look 796 Monoblade RS Manual De Uso

Important :

Before starting the handlebar internal routing it is strongly recommended that a «dummy»
assembly should be done to check that your positioning is correct. In particular you must
define the bar orientation, and the length of your extensions (Cf. § COCKPIT).
You must first fit the bottom part of the AEROFLAT STEM (Cf. § FITTING THE STEM – Bottom
part).
Once your position is defined follow the following steps in order.
When performing the following steps you can fix your bar to the bottom part of the stem to help
you hold it whilst guiding in each of the electric wires/brake cable housing. (Cf. § FITTING THE
AEROFLAT BAR)

Bar routing with an electronic groupset (Shimano Di2 type)

1- Routing the brake lever electric wires into the bar starters. Feed the lever connectors from
the starter oblongs up to the central holes in the bar. (fig 6.1)
2- Routing the electric wires into the extensions (optional step, cf. External extension routing
box). Feed the shifter connectors into the extension oblongs. Go through the extension support,
then the adjustment spacers (fig 6.2). If you are using the BRIDGE, exit directly through the bottom
BRIDGE oblongs (fig 6.3 ).
3- Assembling extensions to the bar. Feed the wires into the oblongs at the support fixing level
up to the central holes in the bar (fig 6.4). Pull the wires tight in the extensions, and position them
in the groove in the extension supports (fig 6.5). Tighten the wires in the bar again and screw the
extension supports onto the bar.
4- Routing the rear brake cable housing. Feed the rear brake cable housing coming from the
frame through the central hole in the bar until it comes out of the starter (you can first feed a brake
cable in the other direction to help you).
5- Routing the front brake cable housing. Cut a piece of cable housing about 400 mm long and
feed it in in the same way as the rear brake cable, but on the opposite side.
6- Fix the AEROFLAT BAR onto the stem in its final position using the handlebar fixing screw.
7- Fixing the brake levers. Depending on the lever model used cut the brake cable housing to
length, position an outer ferrule if necessary, and tighten the levers.
8- Finalising the AEROBRAKE 2 front brake routing. (Cf. § FITTING THE AEROBRAKE 2 BRAKE)
9- Connect the electric wires to the junction box (Cf. § FITTING THE JUNCTION-A Shimano)

Routing cable housings in the AEROFLAT BAR

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