17.3.8 Stop function
The stop function can be set to these values:
•
Active
•
Not active.
When the stop function is active, the pump will be stopped at very
low flows. The controller will stop the pump to protect the pump
as follows:
•
avoid unnecessary heating of the pumped liquid
•
reduce wear of the shaft seals
•
reduce noise from operation.
H
Stop pressure
H
Start pressure
Fig. 32 Difference between start and stop pressures ( H)
H is factory-set to 10 % of actual setpoint.
H can be set within the range from 5 % to 30 % of actual
setpoint.
Low flow can be detected in two different ways:
1. A built-in "low-flow detection function" which functions if the
digital input is not set up for flow switch.
2. A flow switch connected to the digital input.
1. Low-flow detection function
The pump will check the flow regularly by reducing the speed for
a short time. If there is no or only a small change in pressure, this
means that there is low flow. The speed will be increased until the
stop pressure (actual setpoint + 0.5 x H) is reached and the
pump will stop. When the pressure has fallen to the start pressure
(actual setpoint - 0.5 x H), the pump will restart.
When restarting, the pumps will react differently according to
pump type:
Three-phase pumps
1. If the flow is higher than the low-flow limit, the pump will return
to continuous operation at constant pressure.
2. If the flow is still lower than the low-flow limit, the pump will
continue in start/stop operation. It will continue in start/stop
operation until the flow is higher than the low-flow limit; when
the flow is higher than the low-flow limit, the pump will return
to continuous operation.
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2. Flow switch
When the digital input is activated for more than 5 seconds
because there is low flow, the speed will be increased until the
stop pressure (actual setpoint + 0.5 x H) is reached, and the
pump will stop. When the pressure has fallen to start pressure,
the pump will start again. If there is still no flow, the pump will
quickly reach stop pressure and stop. If there is flow, the pump
will continue operating according to the setpoint.
Operating conditions for the stop function
It is only possible to use the stop function if the system
incorporates a pressure sensor, a check valve and a diaphragm
tank.
Q
The check valve must always be installed before the
pressure sensor. See figs
Pressure sensor
Pump
Check valve
Fig. 33 Position of the check valve and pressure sensor in
system with suction lift operation
Diaphragm tank
Pressure sensor
Pump
Check valve
Fig. 34 Position of the non-return valve and pressure sensor in
system with positive inlet pressure
33
and 34.
Diaphragm tank