Maintenance - EP Equipment EX 15L Manual De Uso Y Mantenimiento

Storage
If batteries are taken out of service for a lengthy period they should be stored in the fully charged condition in a dry, frost-free room.
If the battery is not used for an extended period, it must receive a supplementary charge every two months to prevent permanent damage to the battery.
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We recommend that batteries are stored at a heightbetween 60 and 120 cm.
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Store the battery in a dry place at a temperaturebetween 0 and 40° to preserve its service life. This area must not be hermetically sealed to allow air
renewal.
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In case of long-term storage of the storage battery, the supplementary charging should be conducted for the battery once every two months, and
charging quantity should be proper but not full, namely maintaining the discharging depth at about 80%.
Transportation
Before transporting any lithium-ion battery, check the current regulations on the transport of dangerous goods. Comply with these
when preparing the packaging and transport. Train authorised staff to dispatch lithium-ion batteries.
NOTE: It is recommended that the original packaging is kept for any subsequent dispatch. A lithium-ion battery is a special
product. Special precautions should be taken when:
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Transporting a truck equipped with a lithium-ion battery.
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Transporting only the lithium battery A class 9 danger label must be affixed to the packaging for transport.
It is different if the battery is transported on its own or in a truck. An example of a label appears in this supplement. Refer to the
latest current regulations before dispatch as the information might have changed since this supplement was written.
Special documents must be sent with the battery. Refer to the applicable standards or regulations.
NOTE: Recharge the lithium-ion battery before transporting it taking account of the transport mode (plane, boat, road). Excessive
discharge on arrival could damage the performance of the battery.

7.0 MAINTENANCE

Operational safety and environmental protection
– The servicing and inspection operations contained in this chapter must be performed in accordance with the intervals indicated in the servicing checklists.
– Any modification to the pallet truck assemblies, in particular the safety mechanisms, is prohibited. The operational speeds of the truck must not be changed under
any circumstances.
– Only original spare parts have been certified by our quality assurance department. To ensure safe and reliable operation of the pallet truck, use only the
manufacturer's spare parts. Used parts, oils and fuels must be disposed of in accordance with the relevant environmental protection regulations. For oil changes,
contact the manufacturer's specialist department.
– Upon completion of inspection and servicing, carry out the activities listed in the "Recommissioning" section.
Maintenance Safety Regulations
Maintenance personnel
Industrial trucks must only be serviced and maintained by the manufacturer's trained personnel. The manufacturer's service department has field technicians
specially trained for these tasks. We therefore recommend a maintenance contract with the manufacturer's local service center.
Lifting and jacking up
When the is to be lifted, the lifting gear must only be secured to the points specially provided for this purpose.
When jacking up the truck, take appropriate measures to prevent the truck from slipping or tipping over (e.g. wedges, wooden blocks).
You may only work underneath a raised load handler if it is supported by a sufficiently strong chain.
Cleaning
Do not use flammable liquids to clean the industrial truck.
Prior to cleaning, all safety measures required to prevent sparking (e.g. through short circuits) must be taken. The battery connector must be removed.
Only weak suction or compressed air and non-conductive antistatic brushes may be used for cleaning electric or electronic assemblies.
Do not clean with pressurised water.
After cleaning the truck, carry out the activities detailed in the "Recommissioning" section.
Electrical System
Only suitably trained personnel may operate on the truck's electrical system. Before working on the electrical system, take all precautionary measures to avoid
electric shocks. The battery connector must be removed.
Welding
To avoid damaging electric or electronic components, remove these from the truck before performing welding operations.
Settings
When repairing or replacing hydraulic, electric or electronic components or assemblies, always note the truck-specific settings.
Tyres
The quality of tyres affects the stability and performance of the truck. When replacing factory fitted tyres only used original manufacturer's spare parts, as otherwise
the data plate specifications will not be kept.
When changing wheels and tyres, ensure that the truck does not slew (e.g. when replacing wheels always left and right simultaneously).
Servicing and inspection
Thorough and expert servicing is one of the most important requirements for the safe operation of the industrial truck. Failure to perform regular servicing can lead to
truck failure and poses a potential hazard to personnel and equipment.
The service intervals stated are based on single shift operation under normal operating conditions.They must be reduced accordingly if the truck is to be used in
conditions of extreme dust, temperature fluctuations or multiple shifts.
The following maintenance checklist states the tasks and intervals after which they should be carried out. Maintenance intervals are defined as:
W = Every 50 service hours, at least weekly
A = Every 250 operating hours
B = Every 500 operating hours, or at least annually
C = Every 2000 operating hours, or at least annually
W service intervals are to be performed by the customer.
In the run-in period - after approx. 100 service hours - or after repair work, the owner must check the wheel nuts/bolts and re-tighten if necessary.
Maintenance Checklist
Brake Check magnetic brake air gap.
Electrics Test instruments, displays and control switches.
Test warning and safety device.
Make sure wire connections are secure and check for damage.
Test micro switch setting.
Check relays.
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Maintenance interval
W A B C
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