Frigomat G5 Manual Mantenimiento página 27

Remove the O-rings (fig.IV/07).
Place the previously disassembled
components into the tub with the sanitizer
and brush all the gasket seats with care
All the parts previously disassembled must
remain immersed in the sanitizing solution
for the time provided by the sanitizer
manufacturer (fig.IV/08).
1.3 Sanitizing fixing parts
Before carrying out the operations described below, disconnect
the power supply of the machine, making sure that it can be
restored only with the consent of the personnel working on the
machine.
While the removable parts soak in the sanitizer inside the tub, proceed
sanitizing the fixed parts of the machine:
Sanitizing the cylinder
Immerse a disposable paper cloth in the
sanitizing liquid.
Pass the cloth over all the batch freezing
cylinder surfaces.
Also pass the cloth over the visible internal
and external surfaces of the drain pipe
(fig.IV/09).
Use the brush, previously immersed in the
sanitizing solution, to clean the drain pipe
thoroughly (fig.IV/10).
Sanitizing drive shaft
Immerse a disposable paper cloth in the
sanitizing liquid.
Pass a cloth over the entire surface of the
drive shaft positioned at the centre of the
batch freezing cylinder. Pay particular
attention to the drive gauge and the joint on
the bottom with the base of the batch
freezing cylinder. (fig.IV/11)
- Never use any type of solvents
and/or thinners to preserve the
plastic parts and gaskets during
washing.
- Chemical sanitizing products must be
used in compliance with standards in force and with the
utmost caution.
- During sanitizing operations, do not touch parts with tissues,
sponges, rags or any other material.
G5 G10
FRIGOMAT
fig.IV/07
fig.IV/08
fig.IV/09
fig.IV/10
fig.IV/11
M04.37562 R.2021.10.23
1.4 Rinsing and drying
Before carrying out the operations described below, disconnect
the power supply of the machine, making sure that it can be
restored only with the consent of the personnel working on the
machine.
Wash your hands well and/or wear disposable gloves.
Remove from the sanitising cylinder all the components which were
previously disassembled, brushed and immersed
Rinse them with plenty of cold drinking water, making sure to remove all
possible leftover sanitising solution.
Place the rinsed components on a clean
table and let them dry in the air (fig.IV/12).
Do not use rags, sponges or anything else
to dry the components. Make sure no dust
or other impurities come into contact with
the sanitized surfaces while they are drying.
Also carefully rinse the fixed parts of the
machine which were treated with the
sanitizing solution (cylinder, drive shaft, etc.)
When all the components are dry, put them
back onto the machine making sure the
gaskets and scrapers are in good
conditions. If there is evidence of excessive wear or damage,
replace them.
2 CHECKLIST CLEANING AND SANITATION
The following procedures must be applied daily:
2.1 Antibacterial sanitization checklist
 Use the small brush to clean the internal flushing water drainage duct.
 Use the large cleaning brush to clean the inside of the beater body.
 If local health regulations permit the reuse of the food product extracted
from the machine during the washing operations ("rerun"), make sure that
the product is stored in a covered stainless steel container. When the
product is reused, skim the foam and remove it. Mix the recovered product
with the new mixture in a percentage of at least 50:50.
 On a predefined day of the week, prepare as little mixture as possible
and remove it after closing. This interrupts the "rerun" cycle and reduces the
possibility of bacterial proliferation.
 Respect the correct dilution of detergent / sanitizing products. Solutions
that are too concentrated risk damaging the parts and polluting the
environment; solutions that are too weak do not allow an adequate cleaning
and sanitizing action.
2.2 Maintenance checklist
 Replace the scraping pads that are worn or damaged. Always check
that the scraping pad is always correctly assembled on both beaters fixing
points.
 Replace the O-rings if they are worn, damaged or swollen.
 Check for any accumulation of dust and dirt on the condenser. A dirty
condenser reduces the efficiency of the machine. The condenser must be
cleaned monthly with a soft brush. Do not use screwdrivers or other metal
tools to clean the slots between the slats.
3 MAINTENANCE
3.1 Original spare parts
For spare parts ordering, always mention the corresponding code number
and the name reported on each table caption.
The manufacturer declines any liability for damages to people and/or things
due to employment of non-original spare parts.
3.2 Exploded view for the operator, kit and spare parts supplied
See next page diagram.
10
EN
fig.IV/12