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12. Remove 7 clips securing casing halves.
12. Remove 7 clips securing casing halves.
13. Remove and discard foam seal from output duct.
13. Remove and discard foam seal from output duct.
14. Release thermocouple from evaporator matrix.
14. Release thermocouple from evaporator matrix.
15. Separate evaporator casing and remove evaporator
15. Separate evaporator casing and remove evaporator
matrix.
Refit
1. Position matrix to casing.
1. Position matrix to casing.
2. Align casing halves and secure with clips.
2. Align casing halves and secure with clips.
3. Insert tip of thermocouple into centre of matrix fins.
3. Insert tip of thermocouple into centre of matrix fins.
4. Position servo output crank to re-circulation flap
4. Position servo output crank to re-circulation flap
lever and secure servo with screws.
5. Fit new foam seal to output duct.
5. Fit new foam seal to output duct.
6. Position evaporator, fit nuts but do not tighten.
6. Position evaporator, fit nuts but do not tighten.
7. Engage hose to drain pipe.
7. Engage hose to drain pipe.
8. Fit clamp securing evaporator to heater and tighten
8. Fit clamp securing evaporator to heater and tighten
nut to 3 Nm.
9. Tighten nuts securing evaporator to lower dash
9. Tighten nuts securing evaporator to lower dash
panel to 9 Nm.
10. Connect multiplugs.
10. Connect multiplugs.
11. Remove evaporator pipe caps and clean air
11. Remove evaporator pipe caps and clean air
conditioning pipe connections.
12. Lubricate new 'O' rings with refrigerant oil.
12. Lubricate new 'O' rings with refrigerant oil.
13. Fit pipe bracket to evaporator pipes.
13. Fit pipe bracket to evaporator pipes.
14. Fit thermostatic expansion valve.
14. Fit thermostatic expansion valve.
+
THERMOSTATIC EXPANSION VALVE, page 82-6.
15. Fit fascia panel.
15. Fit fascia panel.
+
FASCIA PANEL, page 76-4-9.
16. Remove stand(s) and lower vehicle.
16. Remove stand(s) and lower vehicle.
AIR CONDITIONING
82-9
REPAIRS
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