Malossi MULTIVAR 2000 Manual Del Usuario página 34

5111261
Use the original roller guide cover
5
original cursors after having checked that
(Fig. 10). If they are
they are in good condition
excessively worn or damaged, change them with
original cursors.
For this variator, absolutely do not use
lubricating grease. For all vehicles fitted with this
variator it is absolutely necessary to fit the spring
supplied in the kit.
ATTENTION: During the production phase Honda
has altered the guides of the torque drivers,
creating two versions that may be identified by
the wording stamped on the moveable half-pulley
of the torque driver as FG and GF
Malossi therefore supplies two springs and two
sets of rollers in the kit to adapt perfectly to the
behaviour of the two torque driver versions; so on
the torque driver FG fit the 180 mm long yellow
spring and the rollers 15 g, and on the torque
driver GF fit the 100 mm long white spring and
the rollers 13 g.
Fig. 10
1 2 3
6 and the Fig. 11
Fit the 100 mm long white spring
Fig. 12
(Fig. 11 -12).
Fit the 180 mm long yellow spring
6
4 5
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In order to get to the variator, remove the plastics
around the area indicated by the arrow
following the instruction of the vehicle handbook
"Use and maintenance".
• Remove the crankcase cover which covers
the variator.
• Unscrew the variator lock nut on the crankshaft
and remove the original variator from
the vehicle.
Proceed as follows on the Malossi variator:
• Insert the hub into the movable half-pulley,
taking care not to damage the oil-seal rings;
• Insert the rollers in their seats;
• Use the original roller guide cover and
the original sliders. If they are excessively
worn or damaged, replace them with new
original sliders;
• Clean carefully and remove the grease from the
movable half-pulley using a suitable solvent;
• Fit the variator on the crankshaft tightening the
original nut, as it is shown in the handbook "Use
and maintenance";
• Close the cover and fit the complete unit
following backwards this instruction.
Suggestions for the setting
The variator is supplied with two different roller
sets in order to change the number of revolutions
of the gear curve of your vehicle perfectly
adjusting its speed and acceleration.
• Tourist use
n° 8 rolls gr. 24
34
(Fig. 13)