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I
SECTION I :: USER .................................................................................................... 48
I.1
Versions available ..................................................................................................... 48
I.2
Machine identification............................................................................................... 48
I.3
Declared conditions of use ...................................................................................... 48
I.4
AdaptiveFunction Plus ............................................................................................. 49
I.5
Functioning limits ..................................................................................................... 50
I.5.1
Operating limits with the Heat recovery accessory ...................................................... 51
I.5.2
Use of antifreeze solutions .......................................................................................... 53
I.5.3
Use of anti-freeze solutions with the BT accessory ..................................................... 53
I.6
Warnings regarding potentially toxic substances.................................................. 54
I.7
PED Categories of Pressure Components .............................................................. 55
I.8
Information about residual risks that cannot be eliminated .................................. 55
I.9
Description of commands and controls .................................................................. 56
I.9.1
Isolation master switch ................................................................................................ 56
I.9.2
High pressure switches ............................................................................................... 56
I.9.3
High and low pressure gauges (options) ..................................................................... 56
II
SECTION II :: INSTALLATION AND MAINTENANCE .............................................. 57
II.1
Structural features .................................................................................................... 57
II.1.1
Versions ...................................................................................................................... 57
II.1.2
Electrical Control Board .............................................................................................. 57
II.2
Accessories ............................................................................................................... 58
II.2.1
Factory Fitted Accessories .......................................................................................... 58
II.2.2
Accessories supplied separately ................................................................................. 59
II.2.3
Guide to choosing the MCXHE accessory .................................................................. 59
II.3
Partialisation of compressors in quadro and trio application ............................... 62
II.3.1
Compressor partialisation in Quadro application ......................................................... 62
II.3.2
Compressor partialisation in Trio application ............................................................... 62
II.3.3
Compressor partialisation in Tandem application. ....................................................... 62
II.4
Transport - Handling and storage ............................................................................ 62
II.5
Installation ................................................................................................................. 63
II.5.1
Installation site requirements. ...................................................................................... 63
II.5.2
Outdoor Installation ..................................................................................................... 63
II.5.3
Clearance and positioning ........................................................................................... 63
II.5.4
Reduction of unit's noise level ..................................................................................... 63
II.6
Distribution of the weights ....................................................................................... 64
II.6.1
Accessories weights EQPLB-EQPLBS 4360÷8860 ..................................................... 68
II.6.2
Accessories weights EQPL-EQPLBSS 4385÷8920 ..................................................... 68
II.6.3
Accessories weights EQPHB-EQPHBS 4360÷6670 ................................................... 68
II.6.4
Accessories weights EQPH-EQPHBSS 4385÷6700 ................................................... 68
II.7
Electrical connections .............................................................................................. 69
II.8
Water connections .................................................................................................... 69
II.8.1
Connection to the system ............................................................................................ 69
II.8.2
Minimum hydraulic circuit contents.............................................................................. 70
II.8.3
Hydraulic data ............................................................................................................. 70
II.8.4
Protection from corrosion ............................................................................................ 71
II.8.5
Protecting the unit from frost ....................................................................................... 71
II.8.6
Applications for partial (DS) and total (RC100) recovery and DHW production ........... 73
II.8.7
FNR accessory - Forced Noise Reduction .................................................................. 76
II.8.8
EEM accessory - Energy Meter ................................................................................... 77
II.8.9
FDL accessory - Forced download compressors ........................................................ 77
EEO accessory – Energy Efficiency Optimizer............................................................ 77
II.8.10
II.8.11
SFS accessory - Soft starter ....................................................................................... 78
II.8.12
RPB-RPE-PTL accessory ........................................................................................... 78
II.9
Start-up procedure .................................................................................................... 79
II.9.1
General Unit Conditions .............................................................................................. 79
II.10
Instructions for fine tuning and general regulation ............................................... 82
II.10.1
Calibration of safety and control devices ..................................................................... 82
II.10.2
Operation of components ............................................................................................ 82
II.11
Maintenance .............................................................................................................. 83
II.11.1
Routine maintenance .................................................................................................. 83
II.11.2
Special maintenance ................................................................................................... 86
II.11.3
Repairing and replacing components .......................................................................... 86
II.12
Dismantling the unit .................................................................................................. 87
II.13
Troubleshooting ........................................................................................................ 88
ENCLOSED DOCUMENTS
A1
Technical data. ........................................................................................................... 230
Dimensions and footprints... ...................................................................................... 262
A2
Water circuit... ............................................................................................................ 271
A3
INDEX
Symbol
Meaning
DANGER!
The DANGER sign warns the operator and
maintenance personnel about risks that may cause
death, physical injury, or immediate or latent
illnesses of any kind.
DANGER: LIVE COMPONENTS!
The DANGER: LIVE COMPONENTS sign warns the
operator and maintenance personnel about risks
due to the presence of live voltage.
DANGER: SHARP EDGES!
The DANGER: SHARP EDGES sign warns the
operator and maintenance personnel about the
presence of potentially dangerous sharp edges.
DANGER: HOT SURFACES!
The DANGER: HOT SURFACES sign warns the
operator and maintenance personnel about the
presence of potentially dangerous hot surfaces.
DANGER: MOVING COMPONENTS!
The DANGER: MOVING PARTS (belts, fans) sign
warns the operator and maintenance personnel
about risks due to the presence of moving parts.
IMPORTANT WARNING!
The IMPORTANT WARNING sign indicates actions
or hazards that could damage the unit or its
equipment.
SAFEGUARD THE ENVIRONMENT!
The environmental safeguard sign provides
instructions on how to use the machine in an
environmentally friendly manner.
REFERENCE STANDARDS
Safety of machinery - General design principles - Risk
UNI EN ISO 12100
assessment and reduction of risk.
Safety of machinery - Safety distances to prevent reaching
UNI EN ISO 13857
danger zones with upper and lower limbs.
Safety of machinery. Temperature of contact surfaces.
UNI EN 563
Ergonomic data to establish limit values for temperatures of
hot surfaces.
Safety of machinery. Principles of risk assessment.
UNI EN 1050
Product technical documentation. User instructions
UNI 10893
Brazing. Qualification des braseurs en brasage fort.
EN 13133
Brazing. Essais destructifs des assemblages réalisés en
EN 13133
brasage fort
Refrigeration systems and heat pumps – safety and
EN 13133
environmental requirements. Basic requirements,
definitions, classification and selection criteria.
Refrigeration systems and heat pumps – safety and
EN 13133
environmental requirements. Design, construction, testing,
installing, marking and documentation.
Safety of machinery. Electrical equipment of machines.
CEI EN 60335-1
Part 1: General requirements
Sicurezza degli apparecchi elettrici d'uso domestico e
CEI EN 60335-2-40
similare. Parte 2: Norme particolari per le pompe di calore
elettriche, per i condizionatori d'aria e per i deumidificatori.
Determinazione dei livelli di potenza sonora delle sorgenti
UNI EN ISO 9614
di rumore mediante il metodo intensimetrico.
Compatibilité électromagnétique – Normes génériques sur
l'émission Partie 1: Environnements résidentiels,
EN 13133
commerciaux et de l'industrie légère
Compatibilité électromagnétique (EMC)
EN 61000
47
SYMBOLS USED
INDEX