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Setup and mounting
ITEM DESIGNATION
TO BE CONNECTED WITH
1
Power source, Type ORBIMAT 300 CA AVC/OSC
1a Socket "Gas" (quick lock)
Plug "Gas", hose package
1b Socket " Cooling liquid supply line", blue
Plug "Cooling liquid supply line", blue, hose package
1c Socket "Cooling liquid supply line", red
Plug "Cooling liquid return line", red, hose package
1d Socket "Welding current –" (hose package)
Plug "Welding current –", hose package, if necessary, with connection
adapter*
1e Plug "Welding current +" (ground cable)
Socket "Welding current +", ground cable
1f Socket (Amphenol) "control line"
Plug (Amphenol) "Control line to power source"
1g Socket "Remote control"/"Dummy plug"
Plug "Remote control" (optional) or "Dummy plug"
1h "Strain relief" eye
"Strain relief" snap hook, hose package
1i
Socket "Control line AVC/OSC"
Plug "Control line AVC/OSC", hose package
1j
Socket "Measuring strand AVC/OSC –", black Plug "Measuring strand AVC/OSC –", black, hose package
1k Socket "Measuring strand AVC/OSC +", red
Plug "Measuring strand AVC/OSC +", red, ground cable
2
Hose package
2a Plug "Cooling liquid supply line",blue
Socket "Cooling liquid supply line", blue, power source
2b Plug "Welding current –"
Socket "Welding current –", power source, if necessary, with
connection adapter*
2c "Gas" plug (quick lock)
"Gas" socket, power source
2d Plug "Cooling liquid return line", red
Socket "Cooling liquid return line", red, power source
2e "Strain relief" snap hook
"Strain relief" eye, power source
2f Plug "Cold wire"
Socket "Cold wire", control line
2g Plug "Measuring strand AVC/OSC –", black Socket "Measuring strand AVC/OSC –", black, power source
2h Plug "Control line AVC/OSC"
Socket "Control line AVC/OSC", power source
3
Welding tongs, e.g. Type ORBIWELD 400 KD3-100
3a Socket "Control line"
Plug "Control line to welding tongs", control line
3b Hose
Clamp "Ground cable"
4
Remote control, optional – not included in scope of delivery
4a Plug "Remote control"
Socket "Remote control"/"Dummy plug", power source
5
Control cable
5a Plug "Control line to welding tongs"
Socket "Control line", welding tongs
5b Plug (Amphenol) "Control line to power
Socket (Amphenol) "Control line" power source
source"
5c Socket "Cold wire"
Plug "Cold wire", hose package
6
Ground cable
6a Clamp "Ground cable"
Workpiece/hose
6b Socket "Ground cable"
Plug "Welding current +", power source
6c Plug "Measuring strand AVC/OSC +", red
Socket "Measuring strand AVC/OSC +", black, power source
*
For usage with older Orbital welding power sources, Orbital welding tongs and heads with green Superior connections.
Newer machine models are already equipped with DINSE-compatible connections.
88
ORBITALuM TOOLS GmbH D-78224 Singen www.orbitalum.com
ORBIWELD TP 400, TP 600
ITEM
2c
2a
2d
2b
6b
5b
4a
2e
2h
2g
6c
1b
1d
1a
1c
1h
5c
1j
1i
5a
6a
1g
3a
1f
2f
3b
1e
1k
[REV. 20231027] OW_ORBIWELD_TP_BA_812060201_01__INH-01_EN
ORBIWELD TP 400, TP 600
Carry out connections TP AVC/OSC in the following order:
NOTE!
If a remote control is used (optional – not included in scope of delivery):
X The EMERGENCY OFF switch at the remote control must be unlocked!
1. Attach the "Strain relief" snap hook (2e) of the hose package to the "Strain relief" eye (1h) at the power source.
2. Connect the "Gas" plug (2c) of the hose package to the "Gas" socket (1a) at the power source.
3. Connect the "Welding current –" plug (2b) of the hose package to the "Welding current –" socket (1d) at the power source
and lock it with a turning movement.
4. Connect the "Cooling liquid return line" plug, red (2d) of the hose package to the "Cooling liquid supply line" socket, red
(1c) at the power source.
5. Connect the "Cooling liquid supply line" plug, blue (2a) of the hose package to the "Cooling liquid supply line" socket, blue
(1b) at the power source.
6. Connect the Amphenol plug "Control line" to power source" (5b) to the "Control line" socket (1f) at the power source.
7. Connect the "Control line to welding tongs" plug (5a) to the "Control line" socket (3a) at the welding tongs and screw tight.
8. Connect the "Control line AVC/OSC" plug (2h) of the hose package to the "Control line AVC/OSC" socket (1i) at the power
source hand-tight and screw hand-tight.
9. Connect the "Measuring strand AVC/OSC +" plug, red (6c) of the ground cable to the "Measuring strand AVC/OSC +" socket,
red (1k) to the power source and screw hand-tight. If applicable remove the connection adapter.
10. Connect the "Ground cable" plug (6b) of the ground cable to the "Welding current" +" socket (1e) at the power source and
screw hand-tight.
11. Connect the "Measuring strand AVC/OSC –" plug, black (2g) of the ground cable to the "Measuring strand AVC/OSC –"
socket, black (1j) to the power source and screw hand-tight.
12. Connect the "Remote control" plug (4a) in the "Remote control" socket (1g) to the power source. Remove the dummy plug
beforehand.
13. Clamp the "Ground cable" clamp (6a) of the ground cable to the workpiece (3b). Ensure good electrical contact (if necessary,
grind the workpiece surface down to the bare metal).
14. Switch on the welding power supply.
15. Carry out a gas and cooling liquid function test. (see chap. 8.7, p. 99). If necessary, top up the cooling liquid.
[REV. 20231027] OW_ORBIWELD_TP_BA_812060201_01__INH-01_EN
ENGLISH
Setup and mounting
89
Orbitalum Tools GmbH D-78224 Singen www.orbitalum.com
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