1
Safety ......................................................................................................................................... 6
1.1
Residual risks .................................................................................................................................... 6
1.2
Information and obligations for the operator ..................................................................................... 8
1.3
Impermissible operating conditions ................................................................................................... 8
1.4
Emissions .......................................................................................................................................... 8
2
Description of the device ......................................................................................................... 9
2.1
Intended use ..................................................................................................................................... 9
2.2
Scope of delivery ............................................................................................................................... 9
2.3
Description of the device ................................................................................................................. 10
2.4
Assignment of connecting lines ...................................................................................................... 12
3
Technical data ......................................................................................................................... 14
4
Transport/Storage ................................................................................................................... 14
5
Installation ............................................................................................................................... 15
5.1
Unpacking ....................................................................................................................................... 15
5.2
Installation requirements ................................................................................................................. 15
5.3
Positioning of the components ........................................................................................................ 16
5.4
Installation of the components ........................................................................................................ 17
5.5
Connecting up the gas supply ......................................................................................................... 19
5.6
Connecting up a device with digital I/O communication ................................................................. 20
5.7
Connecting one or more devices with CAN bus communication .................................................... 21
5.8
Setting the module carrier ............................................................................................................... 22
5.9
Installation of several devices ......................................................................................................... 24
6
Special notes on using the plasma process ......................................................................... 25
6.1
General description ......................................................................................................................... 25
6.2
Carrying out surface treatment ....................................................................................................... 26
6.3
Measures to take after the surface treatment ................................................................................. 26
7
Operation ................................................................................................................................. 27
7.1
LED display on the driver housing .................................................................................................. 27
7.2
Switching signals ............................................................................................................................. 27
7.3
Error acknowledgement .................................................................................................................. 28
7.4
Installing / removing the exchange module..................................................................................... 28
7.5
Commissioning of a device with digital I/O communication ............................................................ 30
7.6
Changeover in error mode .............................................................................................................. 31
7.7
Commissioning a device with CAN bus communication ................................................................. 32
7.8
CANopen object directory ............................................................................................................... 32
7.9
Working with the 'Standard' exchange module ............................................................................... 33
7.10
Working with the 'Nearfield' exchange module ............................................................................... 33
7.11
Working with different exchange modules ...................................................................................... 33
8
Taking out of service .............................................................................................................. 34
9
Maintenance ............................................................................................................................ 34
9.1
Cleaning .......................................................................................................................................... 34
9.2
Replacing an exchange module ...................................................................................................... 34
10
Troubleshooting ..................................................................................................................... 35
11
Environment ............................................................................................................................ 36
11.1
Disposal .......................................................................................................................................... 36
12
Conformity/Standards ............................................................................................................ 36
12.1
CE ................................................................................................................................................... 36
12.2
FCC ................................................................................................................................................. 36
13
Spare parts .............................................................................................................................. 37
14
Optional accessories .............................................................................................................. 37
BA-PZ3_i_ML / F0354902
5